I was awaiting the final solution with my throttle body before publishing any more details. The final solution should be on its way to me.
Now the truck runs fantastic… I did have to lower my fuel pressure to 28 psi no vacuume applied to get my short / long term fuel trims in line after buying new higher flow injectors. Pulling hard 3rd gear of a 4 speed, 4700 rpm max boost 6.5 psi I am 87% injector duty cycle on E85 at .76 lambda Wideband. I could tweak the fuel pressure up a touch to help this injector duty cycle and reduce injector time in the E85 computer map. But I normally don’t operate at that level very often. If I dyno it I may tweak the top end a little better but keeping it rich for safety of the engine.
At all other situations the injector duty cycle staying under 80%, fuel trims under plus minus 3.0 %.
Open loop have richening mixture when making boost, .76 lambda to .90 lambda 6.5 psi to .5 psi boost. Dyno could prefect it better, and tune it closer.
About .6 to 1 mpg less across all fuels in compared to before Supercharging with having E85 capability. So a cost there… if you go Supercharged. Now power wise, like a completely different engine. Wakes it up, here at sea level and like to stuffed a 5.7 v8 engine in driving a v8 4.7 4runner, I have one of those too.
Tips in at 45-60 doesn’t down shift and takes off to make a pass with ease. Depending on wind, I do have a heavy 100, lifted 2 inch, 33 tires, drawers, off road front / rear bumpers / fuel skid plates, roof rack. 78-83 mph I can Maintain Close loop 14.7 to 1 fuel AFR Prem gas / 1.0 lambda and on e85/ computer operation before enriching fuel for open loop operation happens. It accelerates easy to hi speed cut out with ease.
Troubles and hurdles during the install.
1. Top cooler cover hitting fuel rail attaching bolt. A revision Trevor did has this plate extend over the fuel rail retainer bolt. I to keep from modifying the new parts, ground the head of the bolt down to clear the plate, this tho would require entire supercharger removal and plate to change right injectors later. Trever sent me a remade plate to now clear this retaining bolt.
2. Intake alignment- I measured 25 degrees off to point the throttle body towards the airbox to prevent using a cone air filter and installing a the MAF in the new air filter intake system.
Trevor again, he had another adapter made to compensate for this mis alignment due to my USA spec truck air filter location. I have the odd ball larger throttle body with cable actuated throttle early 2UZ. One the the items I was concerned with before I started this project.
Trevor has been good to work with over these two items. I am still awaiting the new adapter to show up. He emailed saying he get it sent off.
3. Belt jumping a rib over the supercharger pulley and under boost the tensionor pulley as the belt stretches under boost the tensioner pulls up the slack, the rib of the belt around the tensioner pulley touching the running belt above it. Hense belt to long.
The fix: shorter belt Gates, the size needed was in between the HD length ones, but no more rib rubbing under boost.
Second part belt jumping, the idler pully smooth replacement pulley kicking the belt off line. I bought a wider smooth pulley and used the oem
Spacer and filed an angle on the face of the spacer.
Now mind you very little was required. This turn the pulley just enough the belt track straight and doesn’t walk. No more jumping now.
Now, the rest is clean up working extending wiring. I split out the wires from the loom and some
Reached one set did not. It had a pigtail harness on the truck originally and I bought new pins and recrimp new pins on longer wires and reused the oem connectors. After the new throttle adapter shows I will finish the wiring harness tape and loom it.
Ask me today was it worth it, the short answer YES.
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