Builds 1964-1984 FJ40 - "I got it one piece at a time..."

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I’m in same boat as you except only driver fender is off on mine. Let me know what you/they plan to do. Appears if body lowers the slots will be closer to the holes on yours… lots of tolerance slop to get there but some voodoo also.
 
I’m in same boat as you except only driver fender is off on mine. Let me know what you/they plan to do. Appears if body lowers the slots will be closer to the holes on yours… lots of tolerance slop to get there but some voodoo also.
He is going to adjust the hinges and make it lineup
 
Body Mock Up
More Pics...
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No AC here. I love my kick and cowl vents.
I debated about a lot of things on this rig, but as you will see in the coming weeks I have decided to clean up a lot of the panels and original body lines, and make more of a unibody construction. Much to the dismay of many purists on here. :oops:
 
Fuel Cell
Finally getting to the point where I can fab the fuel cell. Looks like I can get around 48 gallons (@ 7.1lbs/gal ~ 340lbs) in the current model. The Cummins R2.8 advertises 25.8 mpg (~1240 miles/tank) but without the catalytic converter I think I can get closer to 30 mpg (~1440 miles/tank). Of course at the current average of $5/gal in the great state of California I will be breaking the bank to fill it up. (~$240)

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Finally getting to the point where I can fab the fuel cell. Looks like I can get around 48 gallons (@ 7.1lbs/gal ~ 340lbs) in the current model. The Cummins R2.8 advertises 25.8 mpg (~1240 miles/tank) but without the catalytic converter I think I can get closer to 30 mpg (~1440 miles/tank). Of course at the current average of $5/gal in the great state of California I will be breaking the bank to fill it up. (~$240)

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Brian, that floor relief is really thinking outside the box! It’s going to have an AMAZINGLY low COG. How is the tub crossbed supported with the main box removed?

I’ve never been a fan of that main box, with its hidden seat and seatbelt mounts, and its interference with shaping the rear wheelwells. But I’ve always considered it non-negotiable.

I am more intrigued with your build than ever!
 
Brian, that floor relief is really thinking outside the box! It’s going to have an AMAZINGLY low COG. How is the tub crossbed supported with the main box removed?

I’ve never been a fan of that main box, with its hidden seat and seatbelt mounts, and its interference with shaping the rear wheelwells. But I’ve always considered it non-negotiable.

I am more intrigued with your build than ever!
Stand by...
 
Finally getting to the point where I can fab the fuel cell. Looks like I can get around 48 gallons (@ 7.1lbs/gal ~ 340lbs) in the current model. The Cummins R2.8 advertises 25.8 mpg (~1240 miles/tank) but without the catalytic converter I think I can get closer to 30 mpg (~1440 miles/tank). Of course at the current average of $5/gal in the great state of California I will be breaking the bank to fill it up. (~$240)

View attachment 3922238

You'll probably get around 20ish is my guess. That's what 40s seem to get with the 2.8. Ask @sogncab
 
Finally getting to the point where I can fab the fuel cell. Looks like I can get around 48 gallons (@ 7.1lbs/gal ~ 340lbs) in the current model. The Cummins R2.8 advertises 25.8 mpg (~1240 miles/tank) but without the catalytic converter I think I can get closer to 30 mpg (~1440 miles/tank). Of course at the current average of $5/gal in the great state of California I will be breaking the bank to fill it up. (~$240)

View attachment 3922238


You're not getting 25mpg with an R2.8 in a 40 Series.

Depending on gearing, you're not getting 20mpg.
 
Stand by...
Brian, that floor relief is really thinking outside the box! It’s going to have an AMAZINGLY low COG. How is the tub crossbed supported with the main box removed?

I’ve never been a fan of that main box, with its hidden seat and seatbelt mounts, and its interference with shaping the rear wheelwells. But I’ve always considered it non-negotiable.

I am more intrigued with your build than ever!
Mark,

Is is a pic of the underside behind the tank well. There will be another cross member further back as well.

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