What have you done to your 200 Series this week? (33 Viewers)

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I upgraded the starting battery in the 200 with the Slee Offroad tray kit and an Interstate 31P-AGM7. materials and pictures
 
^Looking good.

Beware that there have been common issues arising from Slee's battery extension being made of aluminum. Overtime, either from dissimilar metals, corrosion, heat cycling, what have you, people have had battery connection or non-start issues. May want to torque the connections down firmly.

Or maybe they've addressed the issues and it's fixed?
 
^Looking good.

Beware that there have been common issues arising from Slee's battery extension being made of aluminum. Overtime, either from dissimilar metals, corrosion, heat cycling, what have you, people have had battery connection or non-start issues. May want to torque the connections down firmly.

Or maybe they've addressed the issues and it's fixed?
Thanks for the caution. Maybe I’ll try some conductive grease.
 
An ARB will replace the rear bumper eventually.

My goal with this build is to find budget-friendly aftermarket parts that still provide top or near top....

your cruiser and your money, so your choice entirely. I encourage you to research the Oz 200-series forums (lcool) before laying down your hard-earned for the ARB rear bar. Unlike the ARB bull bars, their rear bars are not universally regarded as a hassle-free long term upgrade.

YMMV, Tony
 
Yay rust prevention...
Going around finding surface rust patches to grind down, lay a coat of rust reformer then rustoleum high enamel before applying fluid film to the whole undercarriage
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After seeing the comment (thanks @TeCKis300) about connections loosening on the aluminum extensions, I reworked the terminal connections to eliminate the extenders.

Interested to see what you might have done. Others might find the solution useful. Either to improve the slee kit, or just to fit these center terminal batts.

I used this strategy
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After seeing the comment (thanks @TeCKis300) about connections loosening on the aluminum extensions, I reworked the terminal connections to eliminate the extenders.

In my experience it’s been less about loosening, and more about fouling from road crud between layers—especially liquified winter road treatments (like after rain).
Definitely susceptible with the flat-on-flat surface sandwiching.

So... If you try to start the truck, and it seems either completely dead...or goes dark when attempting to crank...check/clean contacts and all surfaces within the extensions.

This happened two or three times over several years for me. I don’t live in a snow region, but each time, it was after wet road treatment, or nasty mud in the area after winter melt.
 
Interested to see what you might have done. Others might find the solution useful. Either to improve the slee kit, or just to fit these center terminal batts.
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Here is a picture of the positive terminal, the cable is 2/0 crimped and soldered.
I have since taped up the exposed metal with electrical tape.
A solid copper pipe with the ends flattened and drilled would likely be better, but this is what I had on hand.
 
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Here is a picture of the positive terminal, the cable is 2/0 crimped and soldered.
I have since taped up the exposed metal with electrical tape.
A solid copper pipe with the ends flattened and drilled would likely be better, but this is what I had on hand.
I got wind of the issues with Slee's clamps so I just went with Mil Spec for my 2nd battery. If I ever re-do the starter battery I'll use these clamps or something like them so I don't have to mess with the factory harness at all.:
Ultimate Positive Battery Terminal - Merchandise

 
After I added spacers, the new tires were rubbing on the front mud flaps, so I played around with it and tried a few different things...

1. Tried reshaping the mud flaps with heat. Used a heat gun until the plastic was nearly melted, but never got quite enough shape change to resolve the rubbing.

2. Removed the mud flaps. Didn't like the look without them. And this left things more exposed than I'd like.

3. Welded up some bolt-on brackets to hang aftermarket mud flaps off the body mount. Didn't like the look of this either.

4. Cut the mud flaps to remove the area where they were rubbing. Nah, didn't like this either.

5. Replaced mud flaps with Kydex and used heat to reshape them. Much better. No rubbing at all now.

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I'll see how this holds up. Probably not as durable or forgiving as the originals, but the originals weren't going to work with all that rubbing.
 
Put her on the scales. She's a bit of a lard...

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