Spring cleaning, preparing for Las Vegas valley triple digit temps. This is to address the condensation leak on the front passenger floor coming from the evaporator catch basin (only happens when AC is on, not heater).
Took off the glove compartment and removed this plastic panel/door for the evaporator; need to remove the door for the cabin filter as seen on the picture it has already been removed. This plastic panel it has 7 screws.
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The removal is tight but doable, just bring extra patience so as not to damage any plastic tabs. Slide down a bit and once upper edge of this plastic panel has wiggled thru, pull it upwards and away from the dash.
Next was the rubber gasket inspection:
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This has seen better days, 253k miles on the clock and I bet this is still the original one from 2006.
Next is the dirt assessment, cleaning procedure (used a toothbrush taped on a wood stick for extension, purple power degreaser, 1” paint brush on the other end of the stick to get under the evaporator and get that dirt at the bottom), before and after.
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Assembly and resealing time. Figured that the best sealer is the liquid version to get into those curves, corners and bends. I opted to use FIPG since I still have lots left from my timing belt and water pump project 6 months ago.
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The old gasket on the top photo, it has served its purpose, he looks so happy and finally out Lol.
Cabin filter is also due for replacement, will do that in a few days when I get the new part from the mail. But for now I can say it was a good day. Give or take, I spent around 2 hours on this job.