i have a couple of things to add to this discussion:
1) sure, 2" over stock shackles will be fine.
2) don't waste your time trying to make them yourself. the individual shackle plates can be bought in 3/8" thickness in various lengths. i stock them in 4", 5" and 6" lengths ( measurements are taken from center to center of the bolt holes )
they sell for about $17-20 per pair
3) shackle design should be determined by the intended vehicle operation. if you're only going to drive the cruiser on the street, then a cross tube/brace between the two shackle plates is a good idea because it'll eliminate some of the sideways movement of the shackle. that in turn will make the truck handle a little better and more predictable.
if you're going to do a lot of wheeling, then leaving the shackles withou a cross brace will work better for you.
remember, the longer the chackle and the less bracing, te more pressue is exerted on it and the more deflection you'll get. this will also cause the bolt holes to wobble out a lot sooner.
4) good bushings are a must. getting the old ones out can be a pita.
5) do not use the 2 small bolts on the outside of the frame to tighten the spring pins down. that will strip out the threads in a hurry. use the nut on the inside of the frame to suck the pin tight, then tighten the two small bolts by hand, not with an air tool.
6) grease is your fried; on the outside of the bushings, on the spring picns, on the shackle nolts and on the outside of the busgings to help slip the springs in place. i use wheel bearing grease.
7).......enough for now.
hth
georg @ valley hybrids