Vapor Recovery Tank, Replacement (1 Viewer)

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I need to replace this on my cruiser, is this a design that oval tank is going to maintain or can I reference you when trying to purchase this.
 
I need to replace this on my cruiser, is this a design that oval tank is going to maintain or can I reference you when trying to purchase this.

I've had other requests for the design. When I built my new desktop computer I did not realize that I had not saved the files to my network server. The files were lost. When I called Oval Craft, I found out that the company had been purchased by another company and they purged all the files that were not standard products. The photos should give you enough information to have a shop build one. You will need to give them all the photos and your Vapor Recovery Tank Cover.
 
Nice work! Most people don't think it's important to keep the evaporative emissions system, especially when they de-smog.

Anyway, :beer: for a good-looking fix for an out-of production part.

Until they end up with a vehicle they can no longer drive because it reeks of raw fuel inside!

Then all that "emissions crap" suddenly becomes interesting again...
 
I have the Fed Spec smog equipment that came on the 8/78 FJ40. I have never failed emission testing (I’ve been close a number of years). I have 21 years worth of emission test records. This year was the first that the 40 was tested with the new vapor recovery tank. The vehicle passed the first idle test with readings so low that I did not have to re-test at 50mph. Initial idle test readings were; HC, 29ppm out of a limit of 250ppm and CO, 0.07% out of a limit of 2.00%. These are the lowest readings for HC and CO that have been measured at initial idle since I’ve owned my 40. The air filter, plugs and timing were not touched from last year’s tune-up for the 2007 emission testing. I did change from Castrol 20W-50 to Chevron Delo 400 LE (API CJ-4) 15W-40 which I also run in my turbo diesel. I did rebuild the carb a number of years ago, except for the primary jets which are larger, everything else is to factory specs for gaps and angles.

I have a Fed-spec '78 w/ a 9/77 build date. I thought my vapor recovery unit had 4 lines into it vs. your 3?

I'll have to take a look...

Thanks for posting this! Good stuff!
 
I have a Fed-spec '78 w/ a 9/77 build date. I thought my vapor recovery unit had 4 lines into it vs. your 3?

I'll have to take a look...

Thanks for posting this! Good stuff!

3 supply lines at the base of the vapor recovery unit and a gas vapor outlet line at the top which goes to the charcoal canister.
 
I dig it! Better than the original plastic stuff, and fits like factory! You'd never know it was there without disassembling stuff. Do you have anything indicating the construction of the thing? It looks simple enough to just make from scratch.
 
I dig it! Better than the original plastic stuff, and fits like factory! You'd never know it was there without disassembling stuff. Do you have anything indicating the construction of the thing? It looks simple enough to just make from scratch.

The tank is made from 3" Aluminum tube. You would have to take my pictures and your factory cover to determine placement, clearance and sizes for the components. All the bungs are 1/8" pipe with adapters to barb. There are 5 ports at the bottom which will cover various FJ models.
 
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Has anyone opened up one of the recovery units? I'm curious as to how the ports are connected internally. It seems like you could almost tell from the outside given the bulges, but that may not be what's actually inside.
Also, since I replaced my '77 tank some time ago(I hooked up all the lines to the recovery unit like it was originally), the tank is still pressurized when I stop to fill up. Is this normal?
 
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the tank is still pressurized when I stop to fill up. Is this normal?

Are you sure it's positive pressure, and not vacuum? If you have a check valve and a vacuum draw it would have negative pressure, which would be correct.
 
i built my own recovery tank out of 2 inch plastic pipe. the lines from my 28 gallon tank all to the bottom of my 5 inch long pipe with caps on both ends. the input is from the tank and the top is an output from the tube to the charcoal canister. I don't have a canister so I piped it into the air breather.
works fine and no gas smell in the cab. no pressure on the tank either. Note that some model have to have a vented cap that is how they were disgned, but of course that fails emission check. so buy a vented cap and keep your non vented and when you go to pass emissions put on the non vented cap.
you can pick up a vented cap from Napa part # 703-1034
 
Yes, positive pressure- blows out when the cap is removed. The tank vent lines(3) are connected to the vapor collector, then out the top to the charcoal canister in the engine compt. through the little check valve(it is open--both ways). The second top port is plugged. The bottom canister port is routed to the frame interior--no evidence of fuel here-vapors or liquid. Before I installed the tubing, the canister was free - you could blow through either top port and get air out the bottom. Maybe the vapor collector is plugged??
Are you sure it's positive pressure, and not vacuum? If you have a check valve and a vacuum draw it would have negative pressure, which would be correct.
 
i built my own recovery tank out of 2 inch plastic pipe. the lines from my 28 gallon tank all to the bottom of my 5 inch long pipe with caps on both ends. the input is from the tank and the top is an output from the tube to the charcoal canister. I don't have a canister so I piped it into the air breather. works fine and no gas smell in the cab. no pressure on the tank either. Note that some model have to have a vented cap that is how they were disgned, but of course that fails emission check. so buy a vented cap and keep your non vented and when you go to pass emissions put on the non vented cap. you can pick up a vented cap from Napa part # 703-1034

Do you have a picture of this set up?
 
Sorry for the lost time here--we had the PC die and had to spend a ton of time w/MS/Dell, etc to get it working again. I will try to get some pics of the piping this w/e
Gary
 
Finally got the pc working. No pics of the setup, but the vent lines are connected according to the fsm (also as they were before the new tank install)L
 
home made gaz vapor seperator

here is a picture of my setup. I no longer get the pressure build up and since I routed the output into the breather I don't smell fuel as it gets sucked into the engine. it does however still smell when it sits in the garage and it is hot. so I crimp the hose so it is in a closed loop.
See attached picture. I mounted it above the tank on the roll cage.
DSCN1386.webp
 
here is a picture of my setup. I no longer get the pressure build up and since I routed the output into the breather I don't smell fuel as it gets sucked into the engine. it does however still smell when it sits in the garage and it is hot. so I crimp the hose so it is in a closed loop.
See attached picture. I mounted it above the tank on the roll cage.
Think that will pass a visual smog test?:eek:
 
I am clearly way late to this thread - but - I have been looking for one of those fuel sperator protective covers for months with absolutley not luck. Can somone point me in the right direction? What is its proper name? Got to have one!!!
 

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