Ummmm, you’re kinda making his point for him.
No salt intended, but you already said you knew you weren’t burning or blowing oil - so at some point we all just need to have faith in either our own work or have a strong wallet.
@flintknapper - the fact of a significant swing in dipstick readings just purely based on oil temp.
If I read your post right, you say we should see nearly a 1/2qt swing (4/10qt) just based on temp from ~50* to a warm operating temp?
-If that was so, the 4” tube we fill to that 3/4 full mark should rise an amount that would be visible (we didn’t). By the design, the sightglass was empty the 1st gallon & the 2nd gallon was what would rise that 3” in the 4” window of the sightglass/tube.
Like I’d mentioned, the sightglass on the pumpcases had a mark at the 3/4 full level & we’d fill to that mark with ambient temp Delo from 55gal drums. Pure coincidence the normal sized cases held exactly 2gal so similar quantity to a 1FZ.
The process acid was run in the 180*-190* range so the oil would hit that as well - we didn’t see any rise on that sightglass from ambient to that 180* the oil would get to. The only time we saw it rise was if the seal blew and then sulfuric acid would turn the oil a telltale purple color as it slowly wept in the bearing crankcase.
Or, since all pumps had a spare - if they weeped oil into the process pipe while it sat idle then the turbidity would froth the oil, but again not a issue of thermal expansion & you saw bubble/froth in the sightglass window. The oil was Delo 40 weight just like some guys drop in their 80’s.
Not saying it doesn’t happen, but us watching pump levels through sightglasses is what I’m basing my skepticism of large expansion when total quantity is just 2gal in the pump . I’m not a oil expert, just watched the behavior in the pumpcases.