Single molded headliner (3 Viewers)

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60 Series Headliner New

jclark

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I’ve have been thinking about a possible upgrade for the headliner. I’ll be installing heat shielding and sound deadening and the factory bow-style headliner can be a real hassle to work with.

That got me wondering: what if there were a one-piece molded headliner available for the 60/62 Series—something more like what Toyota did with the 80 Series and beyond?

I want to take a quick pulse from the community:

Would you be interested in a molded one-piece headliner as an upgrade to the stock bow-style setup?

This is just a yes/no question at this stage, I can’t answer the following:

A few important notes:
  • I don’t have concept drawings yet, so you’ll have to use your imagination
  • What process (though 3D scanning is likely the most practical route)
  • I’ve looked into using a donor roof to create a mold, but the quotes I’ve received are just not realistic
  • The goal would be a clean, OEM+ look—something along the lines of a 2025 LC79 headliner, not the exposed roof ribs like in a Troopy.
Appreciate any early feedback—just looking to see if there’s community interest before investigating further.
 
I was wondering if we could get plastic trim that goes under the window rubber on the windshield and cargo windows as well as the pinch weld rubber around the doors and tailgate. Then the headliner could just be the ceiling. A sort of "crown moulding" design for the transition from the bottoms of the pillars to where the ceiling starts and then fabric only on the ceiling part. It's very inconvenient to remove the windows to repair or replace the headliner
 
I was wondering if we could get plastic trim that goes under the window rubber on the windshield and cargo windows as well as the pinch weld rubber around the doors and tailgate. Then the headliner could just be the ceiling. A sort of "crown moulding" design for the transition from the bottoms of the pillars to where the ceiling starts and then fabric only on the ceiling part. It's very inconvenient to remove the windows to repair or replace the headliner
That was part of the vision yes.
 
I’ve have been thinking about a possible upgrade for the headliner. I’ll be installing heat shielding and sound deadening and the factory bow-style headliner can be a real hassle to work with.

That got me wondering: what if there were a one-piece molded headliner available for the 60/62 Series—something more like what Toyota did with the 80 Series and beyond?

I want to take a quick pulse from the community:

Would you be interested in a molded one-piece headliner as an upgrade to the stock bow-style setup?

This is just a yes/no question at this stage, I can’t answer the following:

A few important notes:
  • I don’t have concept drawings yet, so you’ll have to use your imagination
  • What process (though 3D scanning is likely the most practical route)
  • I’ve looked into using a donor roof to create a mold, but the quotes I’ve received are just not realistic
  • The goal would be a clean, OEM+ look—something along the lines of a 2025 LC79 headliner, not the exposed roof ribs like in a Troopy.
Appreciate any early feedback—just looking to see if there’s community interest before investigating further.
Yes!

 
Gonna be s tough one don't let that discourage you tho .
That reminds me of a
Yes!

I’ve read this thread before. My vision is instead of texposed roof rib to have a ceiling styled like the 80 Series. I’m taking upholstery classes, and my instructor believes we can make it work. He said he’s got a lot of experience making seagull bold headliners for classic cars at bow clips. The trim pieces for the pillars and a solution for routing the wiring will need careful planning. Feedback, thoughts, or philosophical insights welcome.
 

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