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That is funny. I read a post where a guy had free wheeling hubs on his axle and when out on the trail and he and his friends having a few beers one would unlock his hubs for him and laugh when he couldn't move.
Buy an FZJ80 rear axle, narrow it to your specs and have custom axle shafts built. That is the easy button. Factory brake parts and all other components still supported by Toyota at this time. The 40 series FF axle you are sourcing parts from overseas if you need them.I'm wanting to keep the same width, just because I want it to look mostly factory. It's a lot of money, but all I have to do is drop my 3rd member in, and it's ready to go. Actually, there is a lot more to it, since you would have to freshen up the whole thing, but you wouldn't have to do any modifications, save for adding disc brakes.
Buy an FZJ80 rear axle, narrow it to your specs and have custom axle shafts built. That is the easy button. Factory brake parts and all other components still supported by Toyota at this time. The 40 series FF axle you are sourcing parts from overseas if you need them.
Rear Axle Housing & Differential for 1987 - 1992 Toyota LAND CRUISER FJ62 | General sales region, , 18027752-936791
Looking for genuine OEM Rear Axle Housing & Differential for 1987 - 1992 Toyota LAND CRUISER FJ62 (General sales region, , 18027752-936791)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. Detailed diagrams & catalogues. Worldwide shipping. Easy to find...www.megazip.net
42110-60252. Or 42110-60262. I think you would be stuck with drum brakes(unless you go aftermarket Chevy) if you buy these FF axle housing?Rear Axle Housing & Differential for 1994 - 1999 Toyota LAND CRUISER HZJ75 | General sales region, , 18024497-936323
Looking for genuine OEM Rear Axle Housing & Differential for 1994 - 1999 Toyota LAND CRUISER HZJ75 (General sales region, , 18024497-936323)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. Detailed diagrams & catalogues. Worldwide shipping. Easy to find...www.megazip.net
OP I think the "Shorten an 80 axle" is the way to go when it comes to the $ point of view. You get all the updated spline counts all the parts and bits are included with disks and a stronger than your 40 shafts to boot. If your patient I routinely see 80 rears in the $500-$800 range in my region. But it seems you want to keep the original equipment on the truck.