Reviving a rusty, dented hood.

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

This one is a bit bend and rusted.
IMG_1257.webp
IMG_1258.webp
IMG_1259.webp
 
First I took everything off and then drilled out the spot welds.
IMG_1260.webp

Fitted the inside and frame on the car.
IMG_1261.webp

This one needs some work too but that is for a later time.
I found a blasting cabinet, won't be here for a few weeks so this has to wait.
IMG_1262.webp

The frame is bend a lot, looking at my '78 for the right angle.
IMG_1263.webp
 
The bib does not look that difficult to repair.
IMG_1264.webp

Only the bottom is gone but there is just enough left to function as a template.
IMG_1265.webp
IMG_1266.webp
IMG_1267.webp
IMG_1268.webp
 
First step was to cut a new lower part and bend the bottum side.
IMG_1269.webp
IMG_1270.webp

Drilled the internal reinforcement out.
IMG_1271.webp

Tip to tip needs to be 83 cm
IMG_1272.webp
 
As it is difficult to get the correct with when you shrink the curves I decided to make the reinforcement in three parts.
IMG_1273.webp
IMG_1274.webp
IMG_1275.webp

Cut out the bottom of the bib.
IMG_1276.webp
 
Seeing what you have done with the hood these parts should be a cake walk for your skills!! This ia assume seeing how you repair and fabracate this stuff!! Great job !!!

JP
 
Bottom cut out.
IMG_1277.webp

Patch in for fitting.
IMG_1278.webp
IMG_1279.webp
IMG_1280.webp

Patch clamped in position and the holes marked. First reinforcement part in position.
IMG_1281.webp
 
Aprons are usually no more than $20ea. I can't imagine your time is worth less than that.

That works if you are in the US. There are not a lot of manufacturors of 40 steel in Europe. The cost of shipping something from the US make everything expensive.
Plus I like to see how much I can recreate, this one is not so much about getting it on the road but more about the road to get there.
 
Fuse blew on the compressor and its in an other space that was not accessable.
So I started to fool arround with my fender. It had a lot of bad dents and folds from the crash.
I decided to run it through the English wheel. It took about 10 minutes to get the big wrinkles out.
IMG_1355.webp

The old patch in the side has some ugly welds and needs to come out so I didn't wheel that part.
IMG_1356.webp
IMG_1357.webp
 
Wow! Great job and you were patient enough to take pics as you went along. Best of luck with the rest of the project.
 
time To get the old hood back from the attick.
first square It out.
F19B5095-5498-41E7-ACCC-5F4403FADF1C.webp

Then continue With the right corner.
69FD3EE0-A7E6-4148-B6F1-8F441B96E355.webp
 
after cutting.
7B7D1057-DAA2-4965-8BF4-5ACC5223081D.webp

some fitting, masaging and grinding.
20653378-9467-4303-8D4F-BBB6D14CDD9E.webp

welding and continuing around the corner.
BF5298DF-3C18-4C71-B08F-F27E318471BF.webp

theologie steel does not like to be welded much.😏
39DA93C4-81C4-42E7-916C-16CD5E0C7327.webp
 
Nice work, keep going..

just a thought a cheep dc tig will save you some time and money, or some .023 wire for a mig over brazing...
when you get to the finishing part a map gas torch with a pencil tip works well for shrinking, one of the best tools i have for body work is a dhrinking disc...
 
Nice work, keep going..

just a thought a cheep dc tig will save you some time and money, or some .023 wire for a mig over brazing...
when you get to the finishing part a map gas torch with a pencil tip works well for shrinking, one of the best tools i have for body work is a dhrinking disc...
I am using an AC/DC tig for welding and brazing and have a small gas torch for shrinking, works well thank you.
The interesting thing about brazing is that you can use the abrasive pads on the 2” grinder to smooth them out with the steel as they don’t take off much steel but will take off the copper silicium.
 
Last edited:
Back
Top Bottom