Rear shock mount bending

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Edit: these sleeves fit very tight on the posts, so if you moved to something like this the post would need to be very, very straight.
^^^ yes. As I said above, I really can't even put the OEM shock back on with the bent post. Tonight's project is trying to get it straight again.
 
Good point on Monica, but I disagree on the cause.

IMO what teckis is talking about with the lack of a sleeve is the cause. The stock shocks even have this sleeve that when the bolt is tightened against it this effectively increases the diameter of the post substantially, and changing the geometry of where the forces are applied along it. King and others accomplish this with misalignment spacers. The LX supports significant load on these posts, with the stock sleeve.

Its clear to me that the lack of a metal tight fitting sleeve in the bushing results is a weaker connection compared to having the sleeve. I also think that the geometry of the BB guard could potentially contribute to the bending we see. My point here is that it could be the combination. I'd be very interesting in knowing if anyone with BP51 shocks but without guards have seen this.

here is a pic of the BB guards:

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Any impact to the forward facing plate will tend to pivot the guard at the upper bolt which would put downward force on the shock bolt/mounting post.
 
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And if you hit hard enough, this happens...lol.

I have yet to fully inspect it all but I'll be climbing under there for closer inspection soon.

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Yeah it looks like that is bent too. I now agree on combination of causes.
 
Cut off 12mm 1.25 cut off bolt threaded into hole, 19mm deep socket over the post, 1" sch 40 black pipe 18" long and a floor jack to bend the post back straight. No heat. It was pretty easy which makes me happy but also makes me go hmm. I went slow and in 4 or 5 increments as I didn’t want to over bend it.

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OEM shock now slides on easy.
 
Cut off 12mm 1.25 cut off bolt threaded into hole, 19mm deep socket over the post, 1" sch 40 black pipe 18" long and a floor jack to bend the post back straight. No heat. It was pretty easy which makes me happy but also makes me go hmm. I went slow and in 4 or 5 increments as I didn’t want to over bend it.

View attachment 3390899View attachment 3390900View attachment 3390901

OEM shock now slides on easy.


Thanks for posting (with photos) how you were able to straighten your rear shock mount!

Nice to know that your rear shock mount could be straightened without heat.
 
Other side was slightly bent too but I probably would have not noticed it if I wasn’t specifically looking for it. I did bent it back though as that was simple enough. The all rubber bushing also wasn’t as damaged as the other side.

ARB did email me back but didn’t really offer any info regarding my question of have they seen this on other 200s. I may try to get a different contact at ARB.
 
Just the guy we need. Thanks for the insight!

I’m here to lend nerd advice
Cut off 12mm 1.25 cut off bolt threaded into hole, 19mm deep socket over the post, 1" sch 40 black pipe 18" long and a floor jack to bend the post back straight. No heat. It was pretty easy which makes me happy but also makes me go hmm. I went slow and in 4 or 5 increments as I didn’t want to over bend it.

View attachment 3390899View attachment 3390900View attachment 3390901

OEM shock now slides on easy.

Nice work, glad it came back easy.
 
I haven't installed my BB shock guard, but now I'm hesitant if I should.
If you still have AHC and therefore sleeved rear shocks I think you are fine. That is a -much- stronger setup for the post than what ARB has done with the lower mounts.

But I’m just a guy on the internet…
 
If you still have AHC and therefore sleeved rear shocks I think you are fine. That is a -much- stronger setup for the post than what ARB has done with the lower mounts.

But I’m just a guy on the internet…
I think how you use your 200 comes into play here too. If I didn’t have the BB guards, I think I’d be looking at worse damage. I wonder what would have happened to @Bullgump if he wasn’t running a guard?

Ultimately I want to get a sleeved bushing onto that post and maybe mod how the guard is attached.
 
I'm lukewarm about shock protectors. They hang incrementally lower and provides more area for contact and leverage. Potentially a damage multiplier and we've seen where they can be pushed into the shock too. IMO, better to run without them.

There are protectors for inverted shocks to prevent the shaft from getting sandblasted. Looks like the BP51s have those.

Perhaps another strategy for those running mild 33" tires. Might be better to focus on larger tire sizes as that will lift the axle, diff, and shock mounts further away from harm in way no suspension lift will. Sure, wheel hard enough, and there's still potential to damage anything.
 
I just bought BB guards for my BP51s as I’ve hit my mount before. Haven’t put them in yet but I will look closely at how to reinforce when mounting…
 
I think how you use your 200 comes into play here too. If I didn’t have the BB guards, I think I’d be looking at worse damage. I wonder what would have happened to @Bullgump if he wasn’t running a guard?

Ultimately I want to get a sleeved bushing onto that post and maybe mod how the guard is attached.
I'll add the BB guards back once I get the replacement. I've taken more than my fair share of hits on them. This damage came on a side BLM road through a mud hole which I didn't check before plowing through. But I'm convinced it would have been much worse without them.
 
Photo of the BP51 bushing next to the OEM bushing. The OEM is replaceable and inexpensive ($2.50!at dealer) so I bought one to see if I could figure out a way to use it in the BP51 shock. I thought I might be able to bore out the shock to accept the OEM bushing. That’s not going to work as doing that would leave very little metal in the shock bushing hole.

Pretty frustrating that $3000 shocks are made this way. The OEM bushing has both inner and outer metal sleeves and is $2.50. Come on ARB.

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