G'day,
A couple shots of the Votec under the bonnet. It is a 2000 5.7 litre 350 which Jerry Nichols got for me brand new back in 2000. I installed it with a new H55F and a re-built FJ60 transfer case, and I put a pre-luber in (lower right of the photo, with blue hoses)with a larger-capacity oil pan and a remote oil filter (which runs the PH8A style filter, so it is a bit factory) and oil cooler.
I ran Corvette Rams Horn manifolds going down into a 2.5" exhaust with a cat and performance muffler. Stu at All Custom-X exhaust did the work, and he is an absolute artist.
The engine has just under 40,000 miles on it now, and it is a flawless machine. I was once a faily staunch purist, but I am sold on the Vortec. Driving this truck as much as I do (or did, before moving to Australia for a few years), and as much cross-country as I do, the 350 is a dream. She cruises very comfortably and quietly at 80 MPH, and she will go up La Bajada or I-70 to Vail at the same speed as the traffic.
By using a 60 series top loader on the gear box, I was able to move the gear box forward about 3" for the 350, and still have the shifter come out of the factory hole. The only hint that there is anything other than a stock engine in her from inside is the Autometer 3" tach sitting in the bezel where the factory tach used to sit. I put all of the Toyota senders on the engine, so the oil pressure and temp run through the factory guages on my Toyota guage cluster, and the check engine light runs through what used to be the filter light for the diesel.
The radiator was made by Tom Chauvan in Forest Grove, Oregon. It is for a 79 FJ55. I cut the factory radiator ox bow (which is about 1" wider for an 81-84 40 series than for the 80 and older) and welded in 1.5" of another ox bow I had from a '76. This allowed the larger radiator to fit in without any problems, and cooling has never been an issue. In Phoenix, when it was 120F (48C) and I had the air con on, the engine got up to 215F, but that is the hottest she has ever gotten. She never got over 200F when I towed my FJ40 from Boulder to Phoenix on a tow dolly. The air con radiator is also larger, to fit the entire way across the FJ55 radiator. I have not made a fan shroud yet...one day.
Just for fun, I attached a photo of our 1972 FJ40, which we got brand new, and still have in the family. This photo was taken on Engineer Pass in 1974- I was 4 years old: Cruisers run in my blood.
Cheers,
Josh