Bug Catchers
Well I finally ponied up for Robert Furman's Bug Catcher rubber and decided to do a preliminary install to see how it worked. Dallas had mentioned that there was quite a bit of extra material so I'm hoping to use about half now and the other half when I restore this rig for real.
I did the drivers side to start. First I removed the glass and what was left over from the original rubber and laid it out on the ground in case I needed to reference it later...
Then I cleaned out the channels and shop vac'ed out any remaining debris...
The rubber that comes from Robert has two different types. One goes into the rear channel and the top, front, and bottom are fitted with the other stuff. I looked on his website and printed out the CAD drawings and noted which was which so I didn't screw it up. It wasn't very clear what went where until I printed the drawings and started looking at the rubber and how it would fit into the slots. I have to say this stuff is pretty good for replacing what was in there. There are a few issues with how clean it comes out compared to a new OEM piece but considering the options this is an 8 out of 10 in my book.
The next step I took was to measure the rear channel and cut the rubber to length. This piece has a front channel that the glass rests in and 2 lips on the rear which snap into place inside the door channel. I had a difficult time getting the pieces to fit at first so I went with trying the rubber piece by itself and pushed one side of the lip in, then carefully used a screw driver to push the other lip in. You can see here one of the lips out of the channel (sorry for the bad pic).
Then I slid the glass piece in which was another pain. There are two small ribs on the back of the window piece and it took some serious patience to get these in the slots on the rubber. Note: there are a few spots where the channel varies in depth and the rubber is tougher to get into those places...
Once the rear piece was seated I measured and cut the remaining 3 pieces (top/front/bottom) one at a time and fitted them as I went. These pieces have the 2 lips that press into place as well but the front edge has one short side and one long side. I figured that the longer side was on the inside (near the interior) and the shorter section was towards the outside so the wing could close and seat against the longer side.
The bug catchers definitely work but they do stick a bit and can bind up on the rubber a little. Today they were hard to open. Not enough to keep them from operating but just enough that they can seat a little differently on the rubber. I have not glued mine either as I'm trying to figure out the best way to match up the edges. As Dallas mentioned in his thread the 45 degree angle did not work for him so I've stuck with the 90 degree look for now. There is an overlap issue that I will have to come up with a solution for sometime.
Bottom channel...
Here they are opened up...
Robert mentions the fact they are quite wrinkled when first installed based on the fact that they are stored rolled up. He suggests using a heat gun and that's exactly what I did. Be careful not to melt them!!!
Before:
After:
Oops. Forgot to mention that when doing the passenger side you have to remove the OEM factory wood retainer...
