High Pressure Power Steering hose done! I am not saying is done right, but done. Doesn't seem to be leaking anymore but time will tell. Total Mud time 33 minutes. Izzy time 3 hours.
Tools I used/needed
22mm socket
24mm socket
17mm flare nut wrench
24mm open ended wrench
24 in pry bar
18" of 1 inch diameter black pipe I use for extension
18" breaker bar
Oil collection pan
Thor's Hammer
Assorted 3/8 socket set
The gates hose came with 2 brass washers, so no need for those.
Remove the battery tray, much easier to get to the hose and related crap. There is a 10mm bolt holding the bottom Metal U of the hose, remove that from underneath first to remove hose bracket from frame
Slide a 24mm open ended wrench into nut behind the banjo connection. Will be impossible to hold the wrench while removing the banjo bolt, so I inserted the long pry bar into wrench closed side to get leverage against engine.
Then use 22mm socket, exertions, and breaker bar to loosen the banjo bolt while holding the pry bar so the nut doesn't come off. When they separated, it was a boom. Insert oil pan to catch dripping oil. Now remove the banjo bolt carefully, save the washers in case you loose the new ones.
The flare nut is the one on the outer side of the case. The "wet one " below
To break it loose, set wench into nut, then through the plastic dirt right above the front wheel, insert the 18" pipe and set it against the wrench. There is no space to grab wrench, so pipe acts as your hand. Then use Thor's hammer and whack the wrench
The shiny part above is the wrench, fits perfectly in the slot. Once the nut is loose, you can repeat the process but don't need the hammer anymore. Use the pry bar to keep the hose from moving all about. This will suck and take a long time.
When done, slide hose up carefully, and empty the fluid from it.
Remove the 2 10mm bolts holding the bracket to the old hose. Inside the clamps there's rubber sleeves, r use them and replace the bracket o the new hose just like it was on the old.
Install is the reverse, it was easier to first get the cas flare nut to start getting threaded to act as anchor. Use a regular 17mm wrench for this, just need a few revolutions.
Next insert the 10mm bolt and bracket to secure hose to frame and let you bend it.
Now use the 24mm socket to tighten the nut to the pump. There's nothing on FSM for this, so issued 55ftlbs. Then carefully insert washer into banjo bolt, banjo into hose, and washer on other side. Thread banjo bolt into pump. The banjo bolt is 42ftlbs when done.
Final is the flare nut bastard. There's no spec on that either, so I made it as tight as I could. I ended up using my trick of the pipe and the hammer but in the other direction.
Then refill the reservoir with ATF (or power steering fluid if that's you religious observance) and turn engine one, looked for leaks. Call surly teenager to turn the wheel from side to side while you look all over and under truck with flashlight for leaks. Hopefully it's all dry and you are good to go.
It's too freaking hot to now work on actuator, jumping in pool!