This morning finally got the front actuator off, got the rack to the locked position, indexed the actuator with 9V battery, reinstalled and tested. Now I got solid locked lights and everything works as it should. So far so good.
Rack was not moving all the way to lock, so with front end lifted, used a flat screwdriver to push it left while rotating front tires a bit. Then it went into place. Below is the unlocked position rack via actuator hole.
Went to Home Depot and got a new Klein MM400 multimeter. Dooohhhh... Now I can measure thi biatch. So here is what I
found, KC lights and winch disconnected:
- Base draw is 13.5 mA
- Removed the dome fuse and goes to 7.7mA
- Removed Am1 and goes to 10.6
- Opened front door and went to 500mA, closed front door and 13.5 mA
- None of the internal fuses made a difference
- Connected the KC lights, no change
- Connected the winch positive and got to 52mA
- Connected winch negative and Boomwhackalacka, meter beeps and blows fuse, shiiiiit
Now I can still use the Amp setting and the meter is still good enough to read 13mA (0.013). Connected the winch positive and 50mA, connect the negative and read 10.5Amps! Think I found the problem.... How to fix it is another story
Should I add a ground direct from winch negative cable to frame? This cable is th one that goes from winch motor to battery negative. Or add the winch disconnect swich prior to going to battery?
Pics below for new meter, prior to fuse blow easy to read mA, then after using the larger scale, lost some accuracy.