diesel conversion - now you need sound deadening
i have taken the landcruiser on a couple road trips this fall - up to the gros ventre range in Wyoming, and to the east end of the Uintas mountains in eastern Utah. the landcruiser with the isuzu diesel has been doing great.
i recently turned up the fuel, and that made so much difference! the extra power now provides that needed acceleration - to get to speed, to get up and over that hill easily, or to pass or increase speed. prolonged power will raise EGT, but if i watch it on big hills, the rest has been great. I need an intercooler now, and really do like the over the engine style like that on a subaru turbo.
but with these long road trips, the one thing that wears on me is the noise, still just a little loud, grumbly, and at lower speeds vibes and engine noise.
so i took out the interior, seats, carpets, pad, console, side panels, all of it, and then proceeded to add sound dampening. first thing was to remove the asphalt on the floor from the factory. this looked impossible, but with some searching on the forum, was able to discover a cool, cold trick. dry ice, and a rubber mallet. set the dry ice on the asphalt, wait 5 minutes, and then move it out of the way, and whack it. the asphalt breaks in it brittle state, and comes loose in large hand size chunks. floor was clean and ready for some sound deadening materials.
3 materials used:
Constrained layer dampening - to reduce the resonance of large flat panels. applied to floor completely, and side panels, door skins, door panels, and wheel wells.
Closed cell foam - this 1/4" closed cell foam is a decoupler that provides a gap from the vibrating sheet metal, to the Mass Loaded Vinyl layer. see below.
MLV - this is heavy vinyl, .100" thick but was a pound for every square foot. this deadens the noise. applied this to floor, and doors.
i was ignorant of all this acoustic stuff, but check out
Sound Deadener Showdown - Your Source for Sound Deadening Products and Information and this guy has all the stuff you need. a few years ago, he did side by side tests with the others out there... dynamat, and damplifier, etc... if you are a wizard with waybackmachine.com... you can find his studies.
more of the install to come, and the results.