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Thanks for the reply. I do under stand your concerns. But while this is my first bumper for the 100 series it is not my first bumper build. There is a very fine line in strong enough and over built. Also a fine line in giving the protection needed for these bigger vehicles and not. There are several reasons for the wings to stick out like they do, (about 2") I built this bumper right before a trail run I did back in August. There was one tight spot where if the bumper was not where it was my fender would have been trashed. Also I wanted the grill guard to rap around like it does. I do also plan on adding a tube around the front fenders so it sets me up well for that. I will certainly see if I have room to tuck it tighter and still get the protection I feel is needed. As for the shackle mounts, I'm not sure if you can tell from the pics but there is 1/4 wall dom sleeve welded through and then the strap that raps the grill guard is rapped around the sleeve. That being said I will have to change the design to accommodate the bumper with or without the grill guard. My bumper was designed around the grill guard. I'm planing on using 3/8 for the main bracket coming off the frame and that will go through the front for the shackle mounts. Here are a few pics of other stuff I have built just so you know this isn't my first.View attachment 1003465View attachment 1003466View attachment 1003467View attachment 1003469View attachment 1003470
That looks like a pretty tough pull, actually - 12-18" of mud is sticky stuff.For those of you wondering about how the bumper does with a winch pull, I got to try it out yesterday. Not a super tough pull, but the bumper handled it like a champ.
What is your issue with it? Just curious. Mine is mounted on the side with the supplied brackets. It's easy to get to, can still plug in the wired cable if your remote control batteries die.
Will take pic when I get home.
That looks like a pretty tough pull, actually - 12-18" of mud is sticky stuff.
@revoked Can you show me how you mounted your control box? I need to mount mine and been wondering where I should.
I have recently went stainless on those as well. Those were supposed to be black zinc but they must have sent me the black oxide.Just a heads up to everyone running this bumper! I just looked at this pic and remember now I have to replace those 4 black oxide allen head bolts w stainless ones. Mine are pretty rusted after 1 year in place!
I'm not in any way bashing Ben's stuff! I just always knew those would not last and kept putting off on replacing them till the other day when doing something in there and noticed how things were! If it stays it will pass to the bumper steel!
This is for the guide bolts.
I don't have the smitty built but I did fab a bracket to remote mount my solenoid box just behind the grill and hanging from the radiator brace the horns are attached to. It just fits with out hitting the grill.For those of you wondering about how the bumper does with a winch pull, I got to try it out yesterday. Not a super tough pull, but the bumper handled it like a champ.
View attachment 1251322
For those that are curious, I have a SuperWinch Talon 12.5k. Control box is mounted between the grill and radiator.