Builds A 1994 80 Series gets an LQ9 GM V8 (1 Viewer)

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I like the heat shield but my thought it should have a larger gap over the hoses to provide so e air circulation to help shield from the radiant heat.
 
I like the heat shield but my thought it should have a larger gap over the hoses to provide so e air circulation to help shield from the radiant heat.

Some of the angles of the previous pictures make it look tighter than it is. Here are a couple of straight-on shots showing the air gap.

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I certainly agree that if a heat shield is right on them, then it might as well be a griddle.
 
I did have one, but the site it was on was shut down and everyone migrated to the new site (norotors.com) and I haven't re established it on the new forum.
 
The crimper is made by Mastercool, and the fittings are from a company called Cold Hose.

Thanks, that tool is pretty slick and affordable. Do you have the fitting part numbers that you used? Any idea if the evaporator side fitting would be the same on a 95-97 as the 94?
 
You're not whistling Dixie! I hope plans are for a short removable section to make future starter replacement easier. From looking at the photos on my phone, it appears that there is precious little clearance.
 
You're not whistling Dixie! I hope plans are for a short removable section to make future starter replacement easier. From looking at the photos on my phone, it appears that there is precious little clearance.

It will be tight any way you slice it. We've got some special constraints because the owner had a full stainless exhaust built locally for the truck not long ago and we are tying into it just forward of the cats, so as not to be wasteful. It would be a shame to scrap a complete stainless setup, but we are only going to tie in as long as we can keep it clean. So far, it looks like it will be possible to change the starter with the exhaust still bolted up and the starter will have a heat shield so changing it won't a be a bi-annual affair.
 
The exhaust is starting to take shape.

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We are using a .08" thick walled stainless. The thicker wall makes for easier welding and it should outlast the truck. Here it is coming over the frame to tie into the factory-ish stainless setup that is currently on the truck.

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You guys are doing top notch work. I'm looking forward to the finished product and already saving my pennies for when my engine breaths its last breath.
 
The routing for the DS downpipe had to be a little creative. The DS has all of the fuel lines, fuel filter access & oil filter access. To maintain serviceability and safety(fire bad!), the downpipe crosses in front of the oil pan. It's tucked up out of the way of rocks and it has to sit a little farther forward than is visually ideal, so as not to interfere with the axle at full stuff. Just like driveshaft clearance, we tested fitment with the springs removed and the axle ratchet strapped up to compress the bump stops. The goal is to keep everything as clean looking as possible, without sacrificing future servicability.

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Stainless looks boss....
 
Looks great. I love all these swaps, gas and diesel. It's keeps the 80's on the road rather than in the junk yards.
 
Very nice. Thanks for taking the time to share.
 

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