How to retrofit a keyed momentary switch to replace the factory rear window key switch:
Backstory:
Last weekend during the rain, the rear window on my 1st gen 4Runner decided to roll itself down randomly. After a quick look for bare wires and shorts and finding nothing, I started going the the EWD. I unplugged the key switch first, as this was the most likely culprit, being more exposed to weather. I left it like that overnight and the window was still up, huzzah!
Looking at the switch, I had apparently opened it up and repaired it before, though I don't remember doing it (I'm the second owner and it's coming up on 20 years of ownership).
I took it apart again, greased it up, put it back together, and put it back in the truck. Now it would only go one way consistently instead of both ways, doh! I took it apart again and discovered the plastic bit holding the spring and locating the rotating contact plate had crumbled. Apparently nothing to do with the rain, it's just old. These switches are NLA and a used one is going to be just as old and crumbly so...
I found a generic keyed switch that fit the bill with essentially the same function, but would need to be made to fit.
I started by making two plates out of some 16 gauge (.0508) aluminum sheet. These will sandwich the license plate lamp holder. It could be done with stainless steel or even plastic. The switch has two flats to prevent rotation so the backing plate needs to have matching flats. I also put flats on the cover plate (the added friction cant hurt).
Make sure to test fit before you start wiring.
Backstory:
Last weekend during the rain, the rear window on my 1st gen 4Runner decided to roll itself down randomly. After a quick look for bare wires and shorts and finding nothing, I started going the the EWD. I unplugged the key switch first, as this was the most likely culprit, being more exposed to weather. I left it like that overnight and the window was still up, huzzah!
Looking at the switch, I had apparently opened it up and repaired it before, though I don't remember doing it (I'm the second owner and it's coming up on 20 years of ownership).
I took it apart again, greased it up, put it back together, and put it back in the truck. Now it would only go one way consistently instead of both ways, doh! I took it apart again and discovered the plastic bit holding the spring and locating the rotating contact plate had crumbled. Apparently nothing to do with the rain, it's just old. These switches are NLA and a used one is going to be just as old and crumbly so...
I found a generic keyed switch that fit the bill with essentially the same function, but would need to be made to fit.
I started by making two plates out of some 16 gauge (.0508) aluminum sheet. These will sandwich the license plate lamp holder. It could be done with stainless steel or even plastic. The switch has two flats to prevent rotation so the backing plate needs to have matching flats. I also put flats on the cover plate (the added friction cant hurt).
Make sure to test fit before you start wiring.
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