Builds 1975 FJ40 4.5L cummins build

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

now you have to cut and buff it.. lol... nice work as always..
 
image.webp
image.webp
image.webp
image.webp
Days like these I feel like a jeweler... Metal finished nearly all the hardware in prep for powder coating... Metal finishing some of these really tight spots gives me more appreciation for my dentist lol...
 
Parts like that make me appreciate my Miller Dynasty , and ER80 filler rod to help with wear issues . Tig rules in those tight little spaces...
Sarge

I have a miller syncrowave 200 tig and a Miller 252 mig.. Wouldn't trade these machines for anything :)
 
Metal finishing the factory crud out of all the hardware parts before I send everything off to powder coating.. I use a porting bit on a die grinder and a 3" grinder / sander with 120 grit discs... Only 50,000 more pieces to go!

image.webp
image.webp
image.webp
image.webp
 
I've always wondered how many tons the press system used to make some of those parts - had to be in excess of 100t...
You would think the Japanese would have done a neater job in the metal finishing - but then again , on these rigs it never seemed to hurt anything .
Sarge

In a lot of ways I'm glad they pumped them out with out the attention to detail... For one there are a whole lot more cruisers running around because of it and two it gives a handful of obsessive cruiser heads like myself something to do lol...
 
"You would think the Japanese would have done a neater job in the metal finishing -" Kobus and I were discussing the same roughness evident in some parts. His take was that the TLC at that time was being built to compete with Land Rover (crappy everything) buyers were not buying for pretty and well finished but tough and reliable and the low LR standard was the benchmark they had to beat. His theory is that Toyota wisely chose to concentrate on tough and reliable. I agree that that could be the reason.

The aesthetics of the part only becomes an issue with guys like us who wouldn't be happy if we couldn't spend a day or more smoothing off press marks and rough edges.
 
Josh, what will you put over the undercoating? Not factory "paint" or do you paint over that?

I'm assuming you mean the undercoating on the top floor panels? I will be making removable carpet sections. The the hard top, window frame and doors will be painted on both sides... I think I am answering your question?
 
yes thanks, im blasting mine, I had thought to factory paint the wheel wells but now looking at yours not so sure.

What ever under coating is exposed will be left "as is"... I will be undercoating the bottom of the hood, inner fender wells (both inside and out and possibly the inside of the fender aprons.... This undercoating has excellent uv protection so it shouldn't discolor and I feel it looks great as a contrast to the paint "as is"... I hope this helps to further answer your question...
 
image.webp
image.webp
image.webp
image.webp
image.webp
A little fender work... The cover plate is for access to the water separator / primer pump, and the line of welded in fasteners is where I plan to mount all the relays used in the cruiser just in case you were wondering...
 
you are so OCD, (obsessive-Cruiser disorder),

that looks really good, like the custom carpet kit.. and the metalic brown is growing on me...

what is it with you and metalic cruisers wasn't the last total build metalic gray..
 

Users who are viewing this thread

Back
Top Bottom