I think 99% of the issue is where the red arrow is, but I suspect the channel highlighted in green could get over run in a case where the seal is allowing too much water by.
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Yes.I think 99% of the issue is where the red arrow is, but I suspect the channel highlighted in green could get over run in a case where the seal is allowing too much water by.
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I finally found time to pull the cowl off, and it seems clear that the only way water is getting into the cabin in that area is through the top of that gaping hole into the hvac.
I definitely see areas above that opening where the foam is compressed, and can see the gap you all are talking about. The compressed foam is visible to the naked eye, but is hard to photograph.
I'm going to give the adhesive foam a try, and expect that I'll probably need a cowl eventually. Maybe next time mrT has a big sale.
Like others, I don't get why there isn't some sort of cover over that opening. Like maybe a chimney cap kind of arrangement where air can get around the sides...
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Yes.
What is a little hard to see is that the seal above it, bracketed in blue in the picture, is compressed. It looks like water could get past that to the red arrow, where it goes right into the plenum.
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I agree, that pad will hide the issue for quite a while I think. If the seal is o my leaking a little, that pad can certainly hold a few tablespoons of water at least. I left that panel out for a few weeks when I was testing, that way any water would just go down to my rubber floor mat.Yes! my cowl on red arrow area was also wet when I removed the cowl.
I reinforced the opening with a Lowes foam gasket and later on, around the cowl... reduced the water intrusion quite a bit.
Also, applied to the above fresh air opening and later onto the cowl.
At this stage, I went through multiple high-pressure car washes, and I honestly thought I resolved my issue completely because my passenger floor was completely dry.
Boy I was wrong... the carpet padded cover under the HVAC inlet actually absorbing all that water escaping from the new gasket.
After the new gasket repair, I suggest you to remove that padded cover and inspect carefully.
You might think you actually repaired successfully but that thick padded cover still catching water and you don't even know about it.
Good luck... vehicle water leak into the interior is hard to trace but you must take action immediately.
I saw bunch and bunch of complex wiring harness around the passenger footwell and it's just matter of time....
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I drive dirt roads often too.Here's my HVAC inlet area for comparison.
As you can see you have significant residue that shows how water went down into your fresh air opening.
Yes, I drove dirt road quite often but mine was clean... perhaps, I caught it during the very early stage?
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That sounds awesome. Any chance you have a picture of what you made to cover it? I bought foam today, and am about to tackle a repair attempt this afternoon. I'd love to try what you did too. I agree with your assessment 100%.If you can see the accordion filter cover or the filter itself then looking in the vent with a flash light, then there will still be a problem another time. Were the water goes after the filter, I do not know but I do know I do not want a wet filter. The cover I made tucks under that metal lip below the foam and makes a nice ramp over the HVAC air inlet duct so it does not matter what position the recirculation button is in, you still cannot get any water dribbling down the fire wall into and onto the cabin filter.
The air comes in on either side of my cover and I have not noticed any less air flow in the cabin and my dogs in the back seat are happy with the fresh air directed back there to there noses when the window have to be up. It doesn't mean there is less air flow with or without it, as long as my passengers are happy.
Again, Why does our HVAC air inlet duct not have a cover?
Looks like OEM to me
I would also test with fan high with fresh air circulation mode.I'm going to call this fix a success. It poured for hours this weekend and not a single drop made it onto the passenger floor mat.