Builds Ziplock's revival (1 Viewer)

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Joined
Sep 22, 2004
Threads
51
Messages
889
Location
Calgary
Website
gallery.2slow.ca
Some of you may remember Ziplock, my first BJ74, first acquired in 2002. It was always my 'back-up' wheeling rig, but eventually became my go to off-roader. It had a spring over, 4.88 gears, one of the very first Marlin Toyboxes, factory cable lockers, 4x4 labs steering with home-made assist ram, longfields, roll cage and 40" tires.

Together, we went a lot of places. Rubicon, Black Hills, Canol Road, Moab, Satan's out house, most River Shivers, and a T-Bar, that I can think of... Memories.

But, I rolled it in Moab (Area BFE, Green Day trail) in 2015.
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Twas merely a flesh wound. I ordered a whole new fiberglass clip from Australia (Hood, fenders, windshield etc), and it was back on the trails by July. But, the July long weekend trip in 2015 would be one too many for poor Ziplock.

Ziplock's last stand....
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During that last trip, the axle housing that I bent on the Rubicon in 2006, then further bent on the Alaska highway in 2009, was right fully twisted when it was rolled over back onto it's wheels in Moab. The Full Float axle shaft was shearing off studs. But what really did it in was the classic Toybox / H55F failure which we now better understand... I towed 45Kevin some 32 kms with a dead clutch off the trail... all that torque overcomes the clamp that Marlin provides to hold the output shaft of the H55f, and causes the output shaft to bind against the input shaft. So, I had a bad transmission in need of a rebuild, and a bent axle housing. For those that know me... you will know that this is the EXACT combination of failures that triggered me to build TippyR back in 2002, and put 53" tires on my 60 series (see avatar pic)

So I parked Ziplock in 2015, and built the ultimate shop in which to build land Cruisers. We can talk about that later!

This weekend, I started ziplock's revival. I towed it into the shop to asses the situation.

It's been scavenged for parts... Headlights, Seats, alternator and a/c compressor all stolen for the other BJ74s. Tires, lockers, gears, longfields and air compressor are now in Shaker the BJ42. Tub is in bad shape - the 3 or 4 roll overs over it's life have take their toll. And 18 years in Canada has exposed all the rust spots.

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The first step is to strip it down. I am going to pull the body entirely off the frame so I can fix the suspension, but before that... I already have the tires... 42" iroks. some inspiration...
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This would make the wheelbase about 118", up from 105. It would enable a fantastic approach and departure angle! What do you think?
 
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Step 1 dismemberment. Remove front clip. Undo things attached to the body. Install a nominal 1.5" body lift, take some measurements of frame to body clearance with the body lift. Then remove the body with my overhead crane, which is built into my shop specifically for lifting body's off frames. Am I bragging about my new shop? no. I am simply making a statement of fact which highlights the superiority of my shop over you garage, which, presumably, lacks a built in BJ74 body lifting crane.
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Step 1 dismemberment. Remove front clip. Undo things attached to the body. Install a nominal 1.5" body lift, take some measurements of frame to body clearance with the body lift. Then remove the body with my overhead crane, which is built into my shop specifically for lifting body's off frames. Am I bragging about my new shop? no. I am simply making a statement of fact which highlights the superiority of my shop over you garage, which, presumably, lacks a built in BJ74 body lifting crane.
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Dang that’s a nice looking tailgate , diy or available for sale somewhere ?

Any specific reason why you are adding a body lift to this ?

Looking forward to see this build !
 
Step 1 dismemberment. Remove front clip. Undo things attached to the body. Install a nominal 1.5" body lift, take some measurements of frame to body clearance with the body lift. Then remove the body with my overhead crane, which is built into my shop specifically for lifting body's off frames. Am I bragging about my new shop? no. I am simply making a statement of fact which highlights the superiority of my shop over you garage, which, presumably, lacks a built in BJ74 body lifting crane.
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That's badass
 
x2 on the tailgate, what’s the scoop on that?
OK, the tailgate. I got it on a parts trade from Crushers back in the olden days. He had it fabricated by a local metal fab shop for a project that never happened. The tailgate is all aluminum, with an integral box inside of it. When I received it, there were no provisions to mount it in any way. I had to weld up some strategically placed aluminum blocks and thread them to accept the factory hinges. For a latch, i just used a pin to lock it. There is no seal along the bottom of the tailgate, but when I use it, there's also no top on the truck, so that probably does not matter. I had it sand blasted and powder coated with clear coat, so that colour is raw aluminum. It is a very swank bit of kit that I quite like. The holes are from the spare tire carrier and licene place holder. Believe it or not, this gate carried a 40" spare tire, before I built my aluminum rear bumper.
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I removed most of the rest of the clutter.... with the body off, the crane easily lifted the entire driveline out of the way. A few minutes with the plasma cutter, and the old suspension was 'fixed'.
Let's take a moment to remember the epitome of turn of the century Cruiser suspensions... the Spring over. Ziplock had one. and by all acounts, it was a good one. Look at that front axle... in it's prime, it had factory cable locker and 4.88 gears, longfields, sky widening kit, 4x4 Labs steering arms with 1 ton rod ends, hydro ram assist, and still had factory anti-sway. That reminds me, anything you see in those pictures is probably for sale.
And the rear axle... air bag helper springs, anti-sway from an FJ62, and to counter axle wrap, I built an actual, real-life and functional Bam Bar. That's that 3 way articulating contraption in the center of the axle. I tried so hard. But that poor rear axle is bent. so. bent.
But, that's old news. We now live in the revving 20's, and the 4x4 aftermarket has come a long way since the turn of the century tech I was forced to use. We can rebuild it, we have the technology to make the worlds first bionic cruiser. Ziplock, will be that cruiser. Better than it was before. better, stronger, crawlier.
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I see your new wheels will leave cruiser axles deficient in nuts and studs. Going domestic one-tons? Solid axle front or steering ultimate build parts to Ziplock? Should I put my hand down and wait patiently for the lecture to unfold?
 
16 hours, 30 grinding wheels, 1 dead grinder, and a hell of a mess....

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How to clean mud out of a Land Cruiser frame... a crane, a hammer, and a sewer snake.

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Some sand blasting on my out door sand blasting pad.
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And viola.... my canvas, crisp, clean, decluttered, and ready to become anything I can imagine.
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That sure is a lot of work to keep a few body mounts, why not 2x4 tubing?
 
So excited for you Peter. Going to be rad....
 

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