Wow, long time no post - almost two years. So much has happened and I should revive this thread. Still daily driving Matilda and she's still taking me everywhere I need to go. I'll post a list of stuff below with more detailed posts coming soon. I just want to maintain the record of everything that's happened to this truck!
Suspension
-60 Dobinson springs in the rear with 5.5" shackles and IMS shocks (the shock are fantastic)
-4Plus u-bolt flip kit in the rear (fronts coming soon)
-HZJ75 Dobinson springs up front for a better shackle angle (also amazing for shackle reversal setups)
Lighting
-4x PIAA 85w halogen lights mounted to the front bumper
-Custom built harness for front lights
-40 Series headlight switch in the throttle cable spot on the dash, modified so first pull operates 2 PIAAS and the second pull turns on all 4
-Engine bay lighting on underside of hood
-Upper hatch lighting (helps with cooking on the tailgate when camping)
-All LED lighting inside and out except headlights and PIAAs
-Modified OEM flasher module to get the LED blinker bulbs the correct speed (I'm selling these now)
Electrical work
-Fusible Link Replacement Kit (this is also a product I now sell)
-Extra fuse panel in the engine bay for further accessories
-Extra fuse panel in the cab to feed power to extras on the dash and a power drop for the cargo area
-USB charger/voltmeter mounted to the rear cargo panel
-
@ChaserFJ60 switch blank USB charger - looks perfectly like it belongs there
Engine
-
@mattressking rebuilt carb
-New water pump, all new coolant hoses
everywhere
-Gently used CSF radiator from
@Rockymtnreaper (original one sprang a leak)
-Full flush and fill with Toyota red coolant
-Saginaw power steering pump
-Finally investigated bearings - they are worn and suck, #6 almost spun at some point
-New rear main seal, brand new OEM oil pan, new oil pan gasket, new oil pan bolts from Overland Metric
-25cc VTV added to the main air feed from HAC to carb (this really brings down the hyper-lean condition from the HAC at cruise; I'm at 15.5-16 A:F instead of 17.5-pegged)
-Resealed side cover with new gasket and new OEM bolts
-New warranty fuel tank from Toyota (not engine, but fuel system related)
-Also had the sender and pickup tube replaced
-AC Delco vapor canister
-Zero leaks from the engine!
Drivetrain
-Rebuilt H42 and transfer case combo, did it all myself
-New OEM hardware, new output flanges, new long spline input gear, reused the rest of the gears, new clutch kit, new transmission mount, pretty much new everything
-Thanks
@orangefj45 @CenTXFJ60 and
@batthewmrown for the extensive guidance, and to Valley Hybrids and Cruiser Outfitters for parts
-Rebuilt front driveshaft (clearanced yokes for higher operating angle, OEM u-joints, new lengthened splines)
-Knuckle job
Brakes
-New master cylinder
-New NAPA reman calipers (original three-mountain Toyota cores) with new OEM pads
-New rear brake shoes and spring kit; drums were ok for reuse (still fighting the occasional over-adjusting shoes)
-Flush and fill with DOT4
-All new soft lines (maybe I did that in the posts above, can't remember when it happened)
Clutch
-New master & slave cylinders
-Flush and fill with DOT4
Exterior
-Used set of Aussie sliding cargo windows, did a long refurb with as many OEM parts as I could
-Buffed the paint out and brought back the blue - followed the
@HemiAlex method with Chemical Guys products
-Added Touge Nation stripes
-Polished all the chrome bits with 0000 steel wool
-New set of five 40 Series rims (well, used, but only 3-4 years old according to the seller) with chrome caps on all, powder coated light gray (soon spray painted charcoal)
-NAPA rack-mount awning (appears to be same factory as ARB, cost $130)
-Replaced the front two body mounts, one on each side
Misc
-
@mr2m1 powder coated metal glove box insert
-Rebuilt accelerator pedal bushings
-Added front sway bar from Classic Cruisers with new OEM bushings and hardware (helps a lot of the body roll from the shackle reversal)
-Cruiser Cult taillight and license plate light gaskets
-Cruiser Cult/The Neek speaker spacers with new Rockford Fosgate speakers
-Midland in-dash GMRS radio (antenna on roof rack)
-Spruced up windshield wiper relay
-1981 Canadian spec BJ60 steering wheel
...I'm probably leaving out more stuff but that's what I can remember. I still have a lot to do:
-Spare 2F was dropped off at the machine shop, full rebuild coming soon with me doing the assembly
-Wet/dry compression test so low-ish compression due to trashed rings, and a borescope shows a TON of carbon and oil sludge on the valves & cylinders; combine that with the crappy worn and almost spun bearings ... it's time
-Rebuild steering gear box - it's bleeding all over the place
-Front u-bolt flip kit and new shocks
-New carpet and sound mitigation
-Have the original radiator rebuilt - so far the CSF seems to run 30*F hotter on highway climbs
-Possibly moving to the two-piece 3FE exhaust manifold with a whole new exhaust path
-Recurved dizzy and ditch the EGR and AI systems (not to make the 2F faster, but to preserve those parts in working order for my 5-year smog tests)
-Replace the rest of the body mounts
-Replace inner c-channels with the Trail Tailor ones
Long term goals:
-4.11 diff gears
-Factory cable lockers (not sure if that plays nicely with 4.11s)
-H41 or H55 on the cheap ... somehow
-Rust repair to the rear wheel wells and driver's side rocker
-3:1 transfer case gears (I was warned they were noisy and they're expensive, so I skipped them on my t-case rebuild; the new input gear is noisy enough on its own that I should have just done 3:1s - oh well)