Transfer Case Rebuild & Modification (Low & High Range Gears & Part Time 4wd Kit) (1 Viewer)

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Got the part numbers from the video description Thursday evening and went ahead ordered them from Partsouq.com to get the ball rolling on this project:
- Front Seal: 90311-50014
- Front Bearing: 90363-40083
- Rear Seal: 90311-58008
- Rear Bearing: 90363-50005
- FIPG: 00295-01281
- Transmission output seal: 90311-48016 (got this from George when I called cruiser brothers Wednesday afternoon).

This round cover is a bit stubborn, already removed the three 10mm bolts and it this won’t come off, any other suggestion you can share?
IMG_3732.jpeg


From the part 1 video that George did, the specific plate they were working on had thread on it and he used three (3) M8x1.25 bolts which was used to raise the plate after rotating it a bit same as like popping out a drum brake if it’s stuck. However in my case, that hole is smooth and doesn’t have existing thread to use an M8x1.25 bolt.
IMG_3737.jpeg

Stumped at this point. Any recommendations is greatly appreciated.
 
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Got the part numbers from the video description Thursday evening and went ahead ordered them from Partsouq.com to get the ball rolling on this project:
- Front Seal: 90311-50014
- Front Bearing: 90363-40083
- Rear Seal: 90311-58008
- Rear Bearing: 90363-50005
- FIPG: 00295-01281
- Transmission output seal: 90311-48016 (got this from George when I called cruiser brothers Wednesday afternoon).

This round cover is a bit stubborn, already removed the three 10mm bolts and it this won’t come off, any other suggestion you can share?
View attachment 3549616

From the part 1 video that George did, the specific plate they were working on had thread on it and he used three (3) M8x1.25 bolts which was used to raise the plate after rotating it a bit same as like popping out a drum brake if it’s stuck. However in my case, that hole is smooth and doesn’t have existing thread to use an M8x1.25 bolt.
View attachment 3549849
Stumped at this point. Any recommendations is greatly appreciated.

How is the project going? I'm itching to start the same job soon but want to have minimal downtime and be done right. I imagine you got high and low gears? Where did you get them from?
 

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