Shock Length Thread

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Done. Several times and run for 100k miles plus.... when cycling the front suspension without the torsion bar in place it is disapointing to find that only about 3.5" of shock travel is used from full extension to the lower arm on the factory bumpstop. The front suspension uses only a small portion of the and is only made smaller by raising the ride height since most aftermarket shocks do not increase in length over stock. Small increase in shock length equate to larger gains in travel at the wheel, and drastically reduces the amount of preload that forces the shock to full extension. This along with the added droop keeping the wheel on the ground more often gives a much better ride. Similar results can be achieved by simply keeping lift height to a minimum.

Great info Carl,

Do you find that the droop limit with other UCA's is the UCA hitting the shock body, the CV angle, or the lower ball joint bind? (assuming the Unibal UCA's don't run out of range in this application)

Thanks,
 
Great info Carl,

Do you find that the droop limit with other UCA's is the UCA hitting the shock body, the CV angle, or the lower ball joint bind? (assuming the Unibal UCA's don't run out of range in this application)

...or the frame?

2014-01-18 15.00.18.webp
 
shock length

The droop limit is the shock. if you unbolt the shock, the next limit is the OEM uca, either on the shock body, or at the joint itself.

Beyond that the tie rod ends, then the CV, maybe the LCA, but if you get that far, you've got other problems.

To answer your question about the picture shown. The tube on our uca's intersects at the top of the bushing cup to offset it upward to prevent hitting the upper uca mount. I the case of the picture show, the interfering area could simply be ground to allow more clearance. then you would need to be sure that arm didnt hit the shock body and the angle on the joint was ok.


Great info Carl,

Do you find that the droop limit with other UCA's is the UCA hitting the shock body, the CV angle, or the lower ball joint bind? (assuming the Unibal UCA's don't run out of range in this application)

Thanks,
 
Wanted to put some thoughts out there for dissection from the team!

For me personally, I'm more concerned with added travel in the rear of the truck. IMO, and based on experience on outings, hang-ups, etc.... rear suspension could bring more benefits.

I revisited the chart and threw into excel to sort by criteria to narrow options:

The top 5 with longest extension are:
Manf F/R PN EXT
Bilstein Rear BE5-2740 21.71"
Fox Rear 985-24-067 22.95"
OME Rear n101 24.02"
OME Rear 60002 24.1"
King Rear 25.11"
Icon Rear 56510: 25.67”
Fox Rear 985-24-009 26.15"
Icon Rear 57802 26.3”
Icon Rear 57802C 26.3”
OME Rear 60071L 26.50"

This represents nearly 5 full inches in spread among these options - pretty wild - but may explain why I stripped a Bilstein shaft on my rear passenger.

I'm already running Fox, and love the ride. At nearly 1/4 the price of Icons, the 985-24-009 seems to be the best fit for my set-up.

Who is running the 985-24-009?

After speaking with Fox, they charge $25 for re-valving, and move in % increments to re-valve based on user specs. Turnaround time is generally 3-5 days to do so.

Anyone else traveling down this rabbit hole?:worms:
 
I'm lurking on the edge of the rabbit hole, waiting on someone else to travel all the way down it first...

I really want to kill my AHC before the 100s ride in Aug, but with all the options out there I have info paralysis.

My plan now is to go OME springs and TBs, and either Fox or Icon shocks. Hopefully we'll (you guys) have some sort of consensus before I have to take the leap.
 
I'm already running Fox, and love the ride. At nearly 1/4 the price of Icons, the 985-24-009 seems to be the best fit for my set-up.


If your already running the fox's and love them then why would you change? Don't think that the benefit is there unless you are not happy with the shock. I can't see the benefit for the considerable outlay IMO..unless:


That being said along with my original queries in this thread I did ask Dylan what he thought the benefit of the CDC adjusters on the ICON's would achieve and he highly recommended them specifically for the rear so adjustments can be dialled in to be able to handle the load through the suspensions range. (as far as I understand) Which to me means that I can dial in the shock (to an extent) based on the load I am carrying


I really like this idea because feasibly my rear load could go from fully loaded towing a boat offroad to unloaded day trip. both of which I am still expecting the same performance from the suspension within reason but the variation could be up to 400kg all up . as long as the right spring can handle this of course... Up the front the load definitely stays more consistent so I won't worry about them for that...


I am already floundering in the Rabbit hole but my wallet just needs to catch up with me :crybaby:
 
To note: My experience with the compression adjusters on my Fox shock remotes were less than satisfactory. These adjusters just constrict fluid flow to and from the remote canister. For high speed desert runs the shock, with this "restrictor" aka compression adjuster, would sacrifice the shocks ability to move fluid to/from the canister. And then you end up with additional heat...and more than once I ended up with cavitation.

And after a couple years the adjusters became difficult to rotate...and prone to leakage. On the surface they seem like a plausible way to mimic a bypass shock...but in reality they seem more like a marketing gimmic than anything else...otherwise you'd see them on all desert racer trucks ;)

So eventually I removed them without regret.

As always YMMV.
 
Here are the numbers for the Total Chaos UCA's paired with ProFender shocks.

This is for the front. Bump stops have not been adjusted.

Static: 20 5/8
Full Droop: 25"
Compressed: 16 1/4"
 
Great info here!

I did my own experiments when I removed the AHC. I found that with the TJM XGS torsion bars in the front and 21" ride height, a rear 80 Series stock shock gave me a little over 2" up and 2" down travel.

With 80 series stock rear coils and 60mm spacers I sat at 22" ride height. I am running Jeep YJ Wrangler 4" lift application front shocks back there. I have plenty of shock before the bump stops bottom out, and without the swaybar there is 4" plus of droop. Very happy with the flex capability.

I have recommended to other folks to just buy a suspension kit haha. This was a case of necessity being the mother of invention. I was shipped 80 series shocks by mistake, and had the Wrangler shocks waiting to go on my Jeep...

The LX has been riding great since last fall with this setup. I have towed my Jeep on trips and taken road trips and am very happy with the great ride and amount of travel.
 
I would like to add:

An important consideration to keep in mind relative to shock lengths is how this correlates and is directly related/important to suspension travel and protection of the shock, the UCA and other ancillary components. Travel typically on our 100's IFS is limited at full droop by the shock; however this is related and can be dependent upon what UCA is utilized. So, for example, if said shock is designed for more droop stop but the joint (ball joint, spherical bearing) bottoms out before the shock 'stop' you'll accelerate wear on the balljoint/spherical bearing or worse; you don't want the ball joint or spherical ("Uni-Ball") to be the limit for droop and compression! This consideration also applies to the arm of the UCA and its relationship with the frame brackets...someone posted a photo of the SPC arm bottomed out on the frame bracket...this is another example of what not to do!

Likewise on the compression side its important to know the measurement between the shock mount locations at full compressed stop of the suspension. Determining this measurement can be a little tricky as the compression bump stops are made of rubber and have some over-travel that is related to the applied force.

Given how relatively limited the front suspension travel is on our IFS, especially the shock itself, if you're like me you want to take advantage of a majority of this travel and therefore don't want to sacrifice an inch or more of said travel added in for extra assurance from the various component manufacturers (shock, UCA and bump stops)...in essence covering their butts from a liability perspective.

For the individual component manufacturers it represents either lost travel and/or increased liability outside their control; Carl and Christo alluded to this very real world issue.

To sum this up: To maximize the travel of our front IFS suspension and to reduce the overall liability of swapping a given shock into an unknown system its important to think about the collection of components as a "system"...again per what Carl spoke about.

The other and arguably better/best method is to cycle the front (rear too for that matter) the suspension without the shock and spring in the equation and measure the full droop out dimension and the fully compressed dimension. This is the best and only way I know of to guarantee performance of the system as well as protection for the related components. The shock's droop out dimension (extended measurement) should be just shy of the suspensions full static droop out (approximately a minimum of 1/4" assuming full compression of any non-rigid droop stop). And the compression bump stop(s) should completely isolate the shock's compressed length and balljoint/spherical bearing top out to eliminate premature wear of these components (or worse).

If you take the time to cycle and measure the maximum and minimum dimensions for your suspension's travel you won't waste: Time, money and safety if left to chance...

Just my $.02...
Spresso et. al. :This is all very new to me and I thank you for an amazing tutorial. My question is this - Dan when you say full droop and full compression what/where is the datum or reference dim? I take it to be the overall at droop and compression relative to (between) the upper and lowered CA's. Is this correct? And if so wouldn't you need to know the CA values before determining shock length?

Thanks again you guys are awesome. I'm looking for the tip jar but can't seem to find it
 
I could be wrong but I'd wager if you don't want to live with an inch of unused travel at either end of the suspension travel spectrum you'd best be served to cycle your suspension to fully know exactly where the limits of both are. I think there probably is enough mfg variance on Toyota's part to unequivocally state within a 1/4"-1/2" (shock travel...wheel travel will be approximately 2x shock travel for the fronts) all our rigs will not be identical nor predictable.

You will also need to fully account for the compression over-travel of the rubber bump stops whether OEM, Timbren, etc. to know where your suspension fully compresses/stops traveling. Also need to be cognizant of the OEM style upper pin mount's rubber bumper compression.

For droop, relative to our front suspension, you need to stop the down travel before the UCA spherical bearing/ball joint reaches its travel limit. These joints are not tolerant nor designed to take the bind. Ditto for compression of course...

And, once again, moving to mono-tube style nitrogen charged shocks can, depending on valve tune, get you higher performance but everyone needs to fully understand the increased PM work associated with these shocks. Rebuilding them isn't a big deal for basic mechanic skills but you'll need a few shock overhaul specific tools, 5-6" vise, rebuild kits, spherical bearings (for the mounts if applicable), shock oil and of course a nitrogen tank. Frequency of service will vary depending upon the type of use, the conditions used in (dust, water, etc.,) and mileage in between. But generally you can plan on doing this once a year or every other year...as I have been doing.
 
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^ what Fox are you saying is -4" compared to Icon? I can only assume the Fox shock is not the correct model length for 100-Series LC...if so then that would make it a ~7" travel shock; not likely. And not likely the Icon is a 14" travel shock.
 
I was able to do a data check on Fox... The Fox 985-24-067 is the model designed to fit the 100LC Rear. Per the Fox guide on their site (http://www.ridefox.com/dl/truck/truck-appguide-2014.pdf) the total extended length is 22.95 as Andy noted in the original post, and I data sorted above.

Dylan from Icon posted their specs as well, (post 27 above, also found here https://forum.ih8mud.com/threads/shock-length-thread.794385/#post-9063792) which I double checked and are spot on to what Andy collected and I data sorted.

Slee does mention that the method in which you measure could have a variance, however, 26.3-22.95=3.35. Total travel is 10.07 with Icon, vs 8.6 with Fox, so this seems to line up.

This doesn't take into account the full compression of the shocks (Advantage = Fox), but when it comes to letting the rear get some drop, it looks like Icon has the advantage by 3.35". Lets assume that they are measuring from end to end, and not eyelet to eyelet like Slee mentions... even so, we're still talking about 2". I can think of a few times that a rear wheel was 1-2" off the ground and not able to grab earth.

Fox is also recommended for up to 1.5" lift, whereas Icon runs from 0-3".

I love my Fox, even with a fully loaded truck (which is one of the biggest complaints), but until Fox comes out with a redesign, I'm eyeing the Icon VS IFP 57802.
 

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