In another life I would really want to see how far I could go on it, with the crappy bearings regreased. Just to know how long you could keep it going. I have some in DR and Haiti that just drive the crap out of these things and dont maintain anywhere near what people here on mud do and they just keep going. But wheel freezing up on the interstate doesnt sound like a good time so I picked up whole spindle/knuckle, and hub assembly from a salvage yard for $80. The spindle bearings in good shape, though I do have a new one coming in. such a good deal I picked up the drivers side too.That spindle is wrecked.
Pretty much all my fault. Re-used a seal (mistake number 1), used axle with chewed up splines (mistake number 2), re-used a claw washer with a weak tooth (mistake number 3), forgot to bend the tabs on the lock washer (mistake 4). After the axle slipped because bearings spun loose after lock washer did nothing and claw washer easily jumped the groove and snap ring came off I put in a new axle and half did a wheel bearing repack for the outer bearings and didnt grease spindle because I was 3 hrs away in my wifes cousins driveway and just got back on the road (mistake number 5). I could tell from the grease color that seal wasnt doing much and my water crossing were washing it out, so I made a mental note to re-pack the bearings and clean all this up after our beach trip.....8,000 miles later I still havent done that the repack or cleaned it up (mistake number 6) and 8 or so more wheeling trips through mud and water holes (very fun but also mistake number 7), so all in all it totally makes sense that this happened and the vehicle was actually awfully forgiving for going this far and only making a slight droning hum and no vibrations.
I think all of the smaller mistakes could have been forgiven had the splines on the CV not been so chewed up and rounded and everything