PrInSu Design Studio - 80 series roof rack

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Youre seriously overthinking it.

Email Zach and tell him your issues. He'll sort it out or at least give you some answers.

My rack has been on my truck for a year now and I've had no issues with it. I've stood on top of it many times and it's been fine.

The purpose of my post was not to get my issue resolved... it was merely to see if others shared the same experience as mine. My issue of the rack contour incompatibility has already been resolved with a considerble amount of machining to the underside of the rack to match the actual contour of the roof. Like I mentioned previously, sure, with enough force, it'll work, Had I forced the rack to conform as you guys suggest, it would have been equivalent to hammering in a oversized square into a undersized round hole.

One of the main reasons that I chose to go with the Prinsu rack was the way that the rails spread the load evenly across the entire length of the roof. Mine unfortunately did not meet my expectations but I did what I had to do to make things right to my standards. Sure, you may think that I'm being anal, but coming from a machining and fabrication background, the fit was subpar on my application.
 
These racks are all produced from the same CAD file so there should be no difference in the roof contour of the rail. I'm not aware of any changes Zach has made to the design other that the 1" taller height that has been mentioned. @SupraTuRD maybe you can post a photo or two of how your rack fits on your rails? Its difficult to know if yours is different somehow without a visual.
 

I love that setup. What brand/model of light is that? I'm considering the same but setting the light up to rotate down when not in use to maintain the spoiler profile and keep it secure and free from rock chips then rotate it up when I want to use it. Couldn't be too hard to rig a relay and timer to automate the actuator when I flip the switch.
 
@Dissent I believe the bar I installed was an Aurora.

@SupraTuRD I will say I have the same "issue", or at least noticed the same thing you did. Near the second door area where the rack is, there is a slight maybe 1/4" gap that spans around 18" where the rack does not touch the gutter. I was bummed to see that the rack did not 100% touch the entire way down the gutter, but my rack has been on now for hundreds of rough dirt miles as well as many nights slept in my autohome atop the rack. Haven't had any problems.
 
@SupraTuRD I will say I have the same "issue", or at least noticed the same thing you did. Near the second door area where the rack is, there is a slight maybe 1/4" gap that spans around 18" where the rack does not touch the gutter. I was bummed to see that the rack did not 100% touch the entire way down the gutter, but my rack has been on now for hundreds of rough dirt miles as well as many nights slept in my autohome atop the rack. Haven't had any problems.

Thanks for chiming in yoter100. I know there are a lot of these racks out there and they're working just fine... yours included. I'll post photos of my modified rails once I get the assembly installed. :beer:
 
I bought one about 2 months ago. And mine sits flush from front to back on a '91 80...

I thought I read on the Slee site that the FJ80 was slightly shorter than the FZJ80, which could have a different roof line. I'll have to do more research on that.
 
Testing out the freshly modified rack with some precious cargo... so far, so good.

image.webp
 
Im game on the next go around
 
I was not aware of any re-design's until now. I'll have to email Zack, but does anyone know if you can still buy the original design. That was the main reason I went with Prinsu, because of the lower profile. Now I hear it's an 1" taller? Is this because of the OE roof rack ribs? I took those off when I took everything else off.

I'm curious who else shares the same thoughts?
 
Box Rocket has the only rack that is shorter. I read it's less than an inch difference. All the other 80's I've seen with this rack look great. Still very low profile.
 
Sorry man, wasn't meant to come across as hostile at all. Just trying to answer questions like I said I would. Tone is often lost in a typed message. If any of my comments thus far have seemed hostile, I apologize, they are not meant that way. I'll try to be less blunt with my personal opinions. :)

Good god! Some of these "men" on here bitch more than a 13 year old girl! Your doing fine......if they can't take being talked to firmly, let them go join the Girl Scout forum! If they acted like this while wheeling with me, I would deep six their asses in a second.
 
@eric90503 , see Zach's response for the height increase vs. the prototype rack.

Sorry for the late arrival here you guys, since I am not a cruiser owner myself I typically spend most of my time on the Tacoma forums. Since this is my first post I will make a few things clear and introduce myself as well. I am Zach, owner of PrInSu Design Studio. For the time being I am not here to sell or promote the buying of my product. Forums have strict rules about selling and "soft selling" and I don't want to overstep my boundaries until I can properly contribute to the forum as other vendors do. That being said, Adam is probably getting overwhelmed with all the questions thrown his direction. I really appreciate him taking on all the questions up till now and never expected such an enormous response to this rack. I will try to answer as many questions as I can on here but realize that I work full time outside of PrInSu so my responses may be delayed sometimes.

I got an email from jeffro109 with some questions so I will try and start there.

1. height of top of rack over roof line (say a few points like at sunroof, rear, etc)?

I will defer to Box Rocket for these measurements. Our goal was to leave about 1" of clearance from the tallest part of the roof. We hit that about perfect, maybe even a little less. That being said, other than looking at the tallest point I didn't take measurements elsewhere to see.

2. will it be offered in the prototype height or just the stated 1 inch higher profile?

The rack will likely be offered in only one height. The prototype model on Boxrockets truck might clear the factory luggage strips but it would be close. By adding a 1/2" you then have clearance without a noticeable difference in height. It also gives the wind deflector and the rear crossbar a bit more clearance which were both minor concerns I had on BR's rack.

3. can you drop tie downs in without taking the bars out? If not, can you fix that issue from the start or would we need to break out the grinder?

The current option requires you to undo the screws at the end and slide the tie downs in. Various types of tslot nuts can be purchased that drop in from the top. I haven't used those personally but my customers have with good success. It is possible to have the crossbars machined with an "access point" like boxrocket showed above. I have refrained from doing this because it adds to the cost, about $3-5 per crossbar which adds $50 to the entire rack. If enough people wanted this then I could make it an option, however my racks are built to provide the best solution at the lowest cost. Using a drill, grinder, or rotary tool could produce a similar function for those that want it without them having to spend the money. Again its really up to each person. I want to be able to save people money where I can though.

4. can the sides just be anodized vs powder coat?

The sides could be anodized, however unless done in large quantities it isn't cost effective. The extrusion crossbars are a standard industrial product. TSLOTS or 80/20 makes this profile standard and sell it all over the world. They have massive tanks to do the anodization and produce anodized versions in large quantities. I simply don't have the volume to do this with the side plates so powdercoating has been a better value. Personally I also think PC is a little better. It is a thicker coating so it holds up to dings and scratches a little better. Anodizing excels on the crossbars because it can be easily distributed into the small spaces of the extrusion. PC tends to go on uneven inside the TSLOTS and sometimes to thick which causes the tslots to be less useful.

5. is the hardware very corrosion resistant?

This is the best solution for hardware I have found. It is a black zinc finish. Essentially the same thing as normal zinc plated but with a darker coloring. Due to the weight and size of the machine screws they get a more tumbled look than the smooth washers and lock washers but that is my only complaint. Aside from powdercoating the screws or painting them this is the next best thing.

6. approximate weight?

I didn't stick this on the scale and haven't shipped any yet but my tacoma racks with similar build materials are ~40lbs boxed up to ship. 35-38 lbs installed. This rack is longer and has more crossbars and more mounting hardware so I would estimate the rack being ~60lbs give or take a few pounds.
 
These racks are all produced from the same CAD file so there should be no difference in the roof contour of the rail. I'm not aware of any changes Zach has made to the design other that the 1" taller height that has been mentioned. @SupraTuRD maybe you can post a photo or two of how your rack fits on your rails? Its difficult to know if yours is different somehow without a visual.
Any chance of starting another group buy?
 

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