Any updates to this thread? I'm very interested in seeing how the subwoofer replacement goes!
Sorry, short answer is it's been a tricky adventure, the temperature has dipped into the 20's, finally got warm, then is dropping again tonight. I need 50 degrees F on the weekend or this is difficult. Short answer, it's tricky to put in molex pins wearing gloves. On a positive note, we've found a product that works. The JL audio 6w3-3 6.5 inch subwoofer sounds pretty good.
I tried to get the JL audio subwoofer into the factory enclosure. While it fits in dimensions, the weight of it puts quite a strain on the enclosure itself and the associated, wood, glue, screws and metal we were using to secure it. It has been difficult and to be honest, I'm ready to give up on the idea of squeezing two subs in the stock enclosure.
It should be reiterated that part of the value an enclosure provides is the conch shell effect of channeling air/sound that the sub creates. So I was hesitant to cut the enclosure to pieces simply to jam it into the space. My goal was to keep it intact in the sense that it was still an enclosure of some sort.
The owners with single subs should have no trouble modifying the subwoofer to fit. That enclosure is an injection molded piece of plastic and it is easy to pop out one for a similar weight/size subwoofer. The owners with two subs have an uphill battle. Any replacement product is going to be larger and more importantly, heavier. We were able to squeeze in two subs in our enclosure and it fit, with some modification. The weight however has been too much. We drilled and screwed it into the enclosure and used pieces to reinforce it, but it's' easily a steep multiple of the original subwoofer in terms of weight. As a result, it bounced around quite a bit after a few laps around the block, up the road and on a few errands. So we yanked it out and the plan is to ditch the enclosure and wire the subwoofers a bit further back.
Currently, I've tried the microsub enclosure from JL audio that fits my particular sub. So far, so good. Now I need to do the same with the original and have two microsub enclosures. So I've got a plan that will move the subs further back, but it takes some wiring effort. With even one sub woofer hooked up and some dynamat/liner, it sounds really, really good!
Conclusion: TL;DR Replacing factory subs in the stock enclosure with JL audio 6w3v3's won't work, they are too heavy. It is possible to run the wires further back if you have different sub enclosures. It sounds impressive with even one sub hooked up.
Pictures soon, I have some packages going back and forth...