LSJ 73 Resto Mod - The Flying Burrito

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Coming together nicely Ward! Regarding your winch question, the wise Bill Burke recommends the Viking thimble over the Factor because you can put the shackle into the Viking either way. i.e. either the pin or the other end of the shackle can go into the Viking, while only the pin can go into the Factor. My memory is limited as I age, so I forget exactly why this is beneficial, but thought BB was a much wiser and more experienced off roader than myself, so decided on the Viking thimble for my application.

Either way, with a new set of MTs and a pair of Harrop E-lockers use of the winch is likely an academic discussion only!

The reason for wanting to run the shackle with the straps on the pin comes from the fact that the stresses on the nylon straps are "better" (for lack of words) when the strap rides on the pin as opposed to the straps being bent by the radius of a typical bow shackle. This does not come into play unless you are approaching the SWL of the strap, then it becomes a concern. If I recall correctly from being involved in moving 100+ ton rolls in papermills using essentially the same straps we use for recovery offroad, we **should** be OK unless we are going above 80% of the SWL or WLL. This is why folks like Dixon-Bates make special shackles that are flat for utilizing straps .....
 
Oh boy.............................Does that ever sound good. :grinpimp:
Yup. I am thinking straight duals with diagonal exits at the rear corners :grinpimp:
 
The reason for wanting to run the shackle with the straps on the pin comes from the fact that the stresses on the nylon straps are "better" (for lack of words) when the strap rides on the pin as opposed to the straps being bent by the radius of a typical bow shackle. This does not come into play unless you are approaching the SWL of the strap, then it becomes a concern. If I recall correctly from being involved in moving 100+ ton rolls in papermills using essentially the same straps we use for recovery offroad, we **should** be OK unless we are going above 80% of the SWL or WLL. This is why folks like Dixon-Bates make special shackles that are flat for utilizing straps .....
MUD WORKS!! Thanks Sam/Ben!!

I figured Mr. Burke had a reason.

I thinks we will be ok for now, as I plan to stay well under 80% of SWL, WLL, SWF, WTH, WTF, GFTOH, ETC. :)

Luckily, Crosby makes them in red...

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From Crosby product description:
• All Alloy Construction.
• Design Factor of 5 to 1.
• Each shackle has a Product Identification Code (PIC) for material traceability along with a Working Load Limit and the name Crosby forged into it.
• Incorporates same ear spread and pin dimensions as conventional Crosby Shackles. Allows easy connection to pad eyes, eye bolts, and lifting lugs.
• Increased radius of bow gives wider sling bearing surface resulting in an increased area for load distribution, thus:• Increasing Synthetic Sling efficiency as compared to standard anchor and chain shackle bows and conventional eye hooks. This allows 100% of the slings rated Working Load Limit to be achieved.
• Allows better load distribution on internal fibers.
• Meets or exceeds all requirements of ASME B30 26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these shaackles meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30 26.
 
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Yup. I am thinking straight duals with diagonal exits at the rear corners :grinpimp:
Burrito has an appointment at the exhaust spa on Wednesday.
I think a single muffler is planned, maybe 2 into 1 into 2.... back pressure, space limitations, etc.
 
POWER TRIP / ROAD TRIP

In planning this build, redundant power with smart management were on the list. No great needs - just an appreciation of what can happen when bad things happen to good trucks.....electrically. Weak cells, lights left on, etc. can be inconvenient.

The Torfab crew kept the engine compartment tidy by doubling up the battery mount in a tight tray next to the firewall. They are controlled by the IBS "brain" which I have used in the past to good benefit.

The fuse block and engine ECM are below the batt box - Tor reports that the crate motor kit comes with a nice new harness that makes the install cleaner, faster, more efficient.

Heck of a good experience - proud to have this as the first build rolling out the door of the new shop...worth a trip up I-5 next time you are in the Seattle area. Everett is a sweet little town. Couple of working guy joints in the neighborhood and occasionally Friday pizza shows up from Brooklyn Brothers Pizza three blocks away.

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INTERIOR SHOP / FINAL TODOs

After exhaust and wheels/tires get wrapped up this week, the truck goes to Carl Burr at Creative Interiors for fab/install of some soft bits:
  • Dynamat and headliner for RFP
  • Cleaned and/or dyed plastic trim bits
  • Rhino liner for interior side metal
  • Fab / install HDPE side panels
  • Marine grade carpet
  • Window tint for side/rear windows
  • Cover for lay-down installation of winch - OEM style as below - to keep rain, leaves, etc. out of winch spool (synthetic line)
When done at Carl's, it will come back to Torfab for final items - then final delivery mid-November for a break-in run to Stockton to deliver some parts:
  • AC fittings and charge
  • Install console & Apple Play cables
  • Side window trim
  • Debug, test drive, adjust, etc.
  • Reinstall rollbar
  • Measure/fab drop-in floor panel to mount PowerTank, Pelican case tool box, reefer slide, etc.
  • Install new OEM seat belts, retractors, receivers
  • Waiting on new 12v wiper motor, so will borrow Tor's off of his parked BJ74
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VEHICLE GRAPHICS....the 73 will hit the road in 2016 to attend offroad events across the country, to represent Terrain Tamer and our partners. Considered a partial "wrap" but will likely tone it down a bit....
.......tone it down? Heck no.......
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SPANISH FARM WELDING 101

More stuff headed to the powder coat shop, wrapping up final engine, chassis, trim bits.

Yes, that is a chunk of rebar. Amazing example of field-implemented repair. This example added to radiator splash panel for reinforcement following some trauma. I guess it worked for 20 or 30 years, but will be addressed before delivery. Torfab crew has crazy good fab/welding skills, so no worries. Jason the metal maven is going to put this thing right. He also had to modify the brand new Cruisin' Offroad belly pan / skid plate as the transfer case sits a bit lower due to position of the new motor - it sits higher than the 3B to clear pinion and steering column.

Exhaust is in, off to the upholstery shop Monday. :)

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ONUR STRIKES AGAIN

Final bling bits - rear carpet trim strip. Thank you sir!

The sash is stainless, but wrapped in blue protective film.

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EXHAUST IN / AT THE INTERIOR SHOP

Pretty mellow, you can hardly hear it.....

Carl will pull/restore side windows, install Dynamat/headliner, trim, carpet, window tint, yadda, yadda, yadda.... couple of weeks or so. New mirrors, sliders. Front end dropped a bit during the move. Progress :)

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AND SOME NEW SHOES

BFG 285/75 R16

30.5" vs 33.1"

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Damn those look good. Really good.
 

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