Getting it road worthy. Whats wrong with the carb.

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I didn't touch anything up front I swear, but my dash lights and front running lights are out now. My choke/handbrake light and headlights still work. but yeah. More things went out. So maybe a short somewhere with the relay's?

Yeah, I'd start here by first finding a copy to that Supplement so you can correctly identify the relays and wiring. For some reason I though that @2mbb had a copy of that Supplement, but I might be wrong. You could try sending him a PM to see if it is a soft copy...if not, ebay or maybe even Toyota or post in the Classified Wanted section to see if anyone else knows where you can find either a downloadable soft copy or a hard copy...
 
Sorry I mis said-I'm Not hitting the ratchet itself. I'm hitting the bolt. I have a torque wrench that I've been using cause its got quite a bit of leverage.
Torque wrench?? or Breaker Bar?

A Torque wrench is a specially calibrated wrench for tightening a bolt/nut to a specified torque. I would not use a torque wrench to remove stubborn bolts...just for 'torquing' on bolts to spec...

Double check to make sure you are turning the nut/bolt in the correct (CCW to remove, CW to tighten) direction to remove it. Also know that you might have to use a wrench to hold the nut on the top side of that tire carrier bar while you turn.

If the head of the nut/bolt is stripping, you can get a set of these:
http://www.harborfreight.com/9-pc-38-in-drive-metric-bolt-extractor-socket-set-67894.html


They will grab into the head of the nut allowing you to remove stripped nuts. I think Home Depot sells a set made by Irwin, but they are Standard, not Metric, if I recall...but should still work...I use them on my 60 all the time (muffler work for example)...
 
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Torque wrench?? or Breaker Bar?

A Torque wrench is a specially calibrated wrench for tightening a bolt/nut to a specified torque. I would not use a torque wrench to remove stubborn bolts...just for 'torquing' on bolts to spec...

Double check to make sure you are turning the nut/bolt in the correct (CCW to remove, CW to tighten) direction to remove it. Also know that you might have to use a wrench to hold the nut on the top side of that tire carrier bar while you turn.

If the head of the nut/bolt is stripping, you can get a set of these:
https://forum.ih8mud.com/threads/getting-it-road-worthy-whats-wrong-with-the-carb.813990/page-13

They will grab into the head of the nut allowing you to remove stripped nuts. I think Home Depot sells a set made by Irwin, but they are Standard, not Metric, if I recall...but should still work...I use them on my 60 all the time (muffler work for example)...

Also at Home Depot or the likes, search for a good, hollow metal tube that you can slide over the end of a breaker bar or wratchet...I find my hollow tube 'tool' in the garbage at HD and got it for free and it fits just right over the handle(s) of my 1/2 driver bars/ratchets...
 
Okay I don't have that nifty bar that connects into the back-side perpendicular. all I have is the bar that goes into the slot. and one that connects to that(to make it longer). And the jack of course(but thats pointless with the tire).

So what are you using to rotate the bar that goes into the slot?

Can you cut a correct size square hole in a piece of metal pipe or tube to make your own 'turn the bar' bar? Or somehow come up with a solution that gives you enough torque to crank on that bar?

Or post up in the Classified Wanted section here on MUD to see if anyone has that bar that you are missing?
 
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Okay you'll have to see the bolts but they are terrible. So bad. my frame is rusted pretty bad back there too. but I'm getting close to the grinding option. Cause they are not budging. My dad suggested heating them up and see if it expands to loosen them a little. I tried that on one and it didn't work but I'll have to give it a swing on the others.
Know that the gas tank is right above you...and that if the gas tank is leaking fumes, if leaked gas vapor reaches the minimum concentration for combustion then it can ignite.

A breaker bar (1/2 drive with the right size socket or one of those extractor bolt sockets) and the metal tube extension should give you enough torque to either break the bolt free or break the bolt off....
 
Also i found this lovely hole underneath my DS feet.
Wonderful...I see either some rust work in your future or that could be a nifty escape hatch mod...although it is a bit small, so maybe in a couple years...
 
ImageUploadedByIH8MUD Forum1416000724.631924.jpg
I love having a harbor freight in town. I'll give it a try with these anti strip and the breaker bar this weekend and tell you how it goes. Sadly I work all day tomorrow but maybe I'll pull out the work lights and get it done in the cold.
 
I love having a harbor freight in town. I'll give it a try with these anti strip and the breaker bar this weekend and tell you how it goes. Sadly I work all day tomorrow but maybe I'll pull out the work lights and get it done in the cold.
That set-up looks like it might do the trick. Finding the right tool is often half the battle...
 
That set-up looks like it might do the trick. Finding the right tool is often half the battle...

This is more true than any other statement. Doing my knuckle rebuild I had read that you could use a flathead screwdriver and mallet to get under the old seal and pop it out. Spent 45 minutes trying, bent two cheap flatheads and finally said screw it. Went to Autozone and bought a $20 seal puller and the seal was out in 5 seconds. Sometimes having a different method helps and will get the job done, but there is a difference between just getting the job done and getting it done RIGHT.
 
I found the manual specifically for the 1985 on eBay. Hopefully will get here next week

This is more true than any other statement. Doing my knuckle rebuild I had read that you could use a flathead screwdriver and mallet to get under the old seal and pop it out. Spent 45 minutes trying, bent two cheap flatheads and finally said screw it. Went to Autozone and bought a $20 seal puller and the seal was out in 5 seconds. Sometimes having a different method helps and will get the job done, but there is a difference between just getting the job done and getting it done RIGHT.

The more and more time I spend on cars the more I have to agree. Thanks guys for pointing me to the right tools!
 
Thanks guys for pointing me to the right tools!
Well, hopefully those will do the trick...either way, having a breaker bar and a set of those sockets is worth having in the tool set for when you need them...!
 
So even these sockets are stripping... I'm gonna try to man mode it and just cut the bolts off.
Hmm...it's hard to read from the image you posted above, but is the socket set you got from HF the 'Extractor' kind here or just regular socekts?:
http://www.harborfreight.com/9-pc-38-in-drive-metric-bolt-extractor-socket-set-67894.html

Other thing to confirm is that these bolt's that are stripping are actually bolts or just a part of the cross member that has threads in it (think along the line of a nut that has been welded at the bottom of the hole in the cross member) and the bolts actually come out from the top (between the top of the cross member and the bottom of the gas tank)...

Have you got a good picture of these stubborn bolts/nuts?
 
Also for the bolt-out sockets, it looks like HF sells a SAE and Metric kit, be sure that you got the metric one as the SAE may be just large enough to keep stripping the head.
 
Also for the bolt-out sockets, it looks like HF sells a SAE and Metric kit, be sure that you got the metric one as the SAE may be just large enough to keep stripping the head.

I didn't see the metric at HF. So I have a SAE, which is probably part of the problem....
 

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