frogers Build - 2006 LX470 (2 Viewers)

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Snorkel Install

This was low on my list of things to do but there was a deal on the Ebay snorkels I could not pass up. Install was straight forward thanks to other MUD members builds.

Tools used:
  • Drill with 4.5" hole saw & step drill bit 1/2"
  • Painters tape
  • POR15 (Would have prefered touch up paint but had this on hand)
  • Spring loaded center punch
  • Rivet nut tool with 10-24 rivet nuts and associated SS bolts (not in kit)
  • Deburring tool
  • RTV
  • Liquid courage

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Truck up, tire removed, and splash guard out. As noted in others threads its a good idea to get some additional plastic inserts - I only managed to break one.

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Area taped and template fitted.

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I used the center punch to mark all the holes and drilled pilot holes. Double checked alignment and took a deep breath.

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New hole saw went through easily

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For the bolt holes I started small but realized I did not have enough movement to get everything lined up. Ended going with full 1/2" holes with the step bit.

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If you have not used a deburring tool before I highly suggest it, made short work of cleaning up the holes. FYI I used this Deburring Tool. I used some POR15 I had I did wipe down the excess just didn't get a picture all cleaned up.

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For the pillar support install I used rivet nuts as opposed to rivets, I took the idea from @REZARF. I bought a cheap HF rivet tool but good rivet nuts from Mcmaster. I found some flange sealing rivet nuts so I did not use RTV on the nut - rivet nut. I didn't get any pictures but I fitted the snorkel with the bracket and marked the tape I had put on pillar. Removed the bracket from snorkel and held it to the pillar and center punched. Rivet nuts were 10-24 for material thickness "0.020" to 0.100"

Tool with nut ready for install

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Rivet nuts installed

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Test fit with SS button head bolts

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Finishing up. It was cold so I didn't get to many fitment pictures or pictures of attachment to air box. One thing I did do was install some teflon washers on were the snorkel bolts to body - probably not needed but I had hem. I also put some RTV around the 2 tube connections (snorkel to rubber piece and rubber piece to airbox), probably not needed since the hose clamps give a tight fit.

Nylon washer

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Final bolt in

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Can you give a review on your cooper tires now that you have had them for a bit?
 
Installed my Slee front bumper and painting my rims currently, snorkel install like @frogers935, thanks for the install walkthrough, i was looking that up after i posted on here, got the same exact one like 50% off can't beat it. Picture wont't upload will get a phone pic and upload after everything gets done this weekend
 
@DJCloz

STT Pros Review

Overall I am very happy with the STT pros. They have performed well in all conditions. I just had them out on the trail in a mix of rain/sleet/snow no problems at all over rocks and through the mud. They did a good job in the snow a year ago. They have gotten a bit louder as they have worn but they are on now on the same level as the Nitto MT I had on my 4runner.

TreadWear: Even wear no chunking. I need to get a depth measurement but they are a softer tire and are wearing accordingly i.e. faster than an AT.

Dry Traction: As advertised. Not as comfortable/stable as an AT but not as bad as a MT

Wet Traction: Much better compared to my previous MT's, I feel much more comfortable driving in the rain. Again not the same as an AT (I ran BFG and Nittos before and they were better as expected)

Off Road: Excellent.

MPG: I am averaging right around 12.8 mpg combined. How much of that is a result of tires is unknown as I did bumper/skids/rack around the same time.

My only regret on these is not buying 5 of them, I didn't think I could fit a spare underneath. I ended up buying a extremely used Nitto MT (Same size) which barely fits underneath. I am moving to a swing-out spare so I am on the lookout for a used STT. If I can't find one by my summer trip I may just buy a new set of 5 and sell these 4.

I will update with depth and actual mileage.
 
BIOR (Bump it offroad) Rear Bumper Install:

Received and installed my BIOR rear bumper this week. I had asked Mike at BIOR to make me a custom 2nd swing arm to hold an Alu-Box. I had the box sent to him and he went to work. The end result is awesome, exactly what I wanted. Mike is a great guy to work with and I highly recommend him to anyone. He answered all my questions in a timely manner, kept me updated on progress, delivered on time, did custom work at a reasonable price and gave me an excellent product.

I will start with the finished product and follow up with the install:

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I had the bumper shipped to the local Fastenal dealer. It came on a pallet, I was able to take all the pieces off and fit them in the back on the LX. 2 people required.

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Naked rear end. I have been driving around for a week like this. Notice the dent on the right side. Someone hit my parked truck exactly 1 day after I ordered the BIOR bumper. Didn't realize how hard until I took the old bumper off.

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Area marked off for cutting. I hit the rust area with POR15.

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So this ended up taking awhile. The metal is thick and using the air cut off tool, while precise, takes time. Didn't help that my big compressor died midway through. I ended up using a combination of cut off tool, drilling holes, & sawzall.



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Mounting the bumper is straight forward. 2 people help to lift it up - it is supported by the rear cross member - bolt it in.

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Swing Arms Install:


Bearing grease in the arms and bearings

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Used a piece of wood to tap in the bottom dust cap

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Putting on the top dust cap was the only PIA of the install. I really screwed up the first one by forcing it in - dented the hell out of it. The 2nd one I used some pliers to bend in the ends and that worked. I finished it off by using the below socket to tap it in.

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Swing out on with no Alu-box. I will run this way most of the time. The Alu-box will be bolted to the platform for camping trips. I want to get a real spare tire (the used POS was because I couldn't fit a full size underneath) before I drill the holes in the alu-box.

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I thought the BIO in the arms were a nice touch. Note the beat to s*!t dust cap.

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Such nice lines on the bumper but that big ole resonator just messes it up.


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Nothing a sawzall can't fix

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Much better. I had actually planned on removing the resonator just not right now but I had a reason behind it - see next post.


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Forgot to get pictures of the swing arms open form the rear but got this one from the side. The platform without the box is already coming in handy.

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A common problem from what I have read but the rear bolts holes are misaligned.

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I tried to pry them before I put the bumper on but there must be some rust between the tab and the frame.

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I tried opening the holes by grinding them with the dremel but had no luck they where too far off. I also drilled some pilot holes on the inside of the frame and tried to push the nuts into place - they didn't move.

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So I don't have the extra wing supports on now. Looking at options. I will either cut a hole in the frame to fit a real nut & tool in OR put in a rivet nut.

Still need to wire the license plate light, relocate the backup cam, & figure out some additional back up lighting. Also may add some more turn signals for when I have the Alu-box installed.
 
A common problem from what I have read but the rear bolts holes are misaligned.

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I tried to pry them before I put the bumper on but there must be some rust between the tab and the frame.

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I tried opening the holes by grinding them with the dremel but had no luck they where too far off. I also drilled some pilot holes on the inside of the frame and tried to push the nuts into place - they didn't move.

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So I don't have the extra wing supports on now. Looking at options. I will either cut a hole in the frame to fit a real nut & tool in OR put in a rivet nut.

Still need to wire the license plate light, relocate the backup cam, & figure out some additional back up lighting. Also may add some more turn signals for when I have the Alu-box installed.
I got it done with an 1/4" air die grinder and a course cone tool. I think the dremel was just not enough HP. I was able too grind the frame without getting into the nut threads.
 
@cmck thanks for the suggestion. I picked up some of the cones and tried it today was able to get the nut hole opened up but I must have screwed up the threads in my other attempts.

I ending up taping it for a bigger SAE bolt using my pilot holes to move the nut over some, it kinda works but I wasn't too happy with it and I couldn't get the 2nd nut to move at all and grinding did not work (the nut is actually at an angle - the bracket must be bent). So I ended up drilling into the side and using that nut. Still need to work on the other side.

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Final Result will have to do for now

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Good work! My passenger side was pushing up inside the frame too. I realized it and just barely got the bolt started and made it work.
 

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