So my SOA project just got supercharged and it looks like I'll be in the SOA club by the end of may, so I have a question regarding your rear drive shaft. You are using a DC and having it re-tubed to work in the rear, correct? How did you do your measurement? Which truck did you get your DC from? Will the flanges from an 85 pickup match up to the 60 pattern?
I am using DC from the front an early 60 on both my front AND rear. I will save you a world of hurt (or at least 2 days worth of labor and grief that I just went through) so listen up:
The slip yolk from your stock 60 driveline will slide right into the slip shaft of the early model 60 DC. No need to source anything but 2 81-84 front DC from a 60 series and then franeknstein your stocks into these. PAY the $$$ from Kurt at Cruiseroutfitters for repalcement drive flanges for your TC outputs (about $100) don't just "drill them out bro" I fought for 3 hours today doing just this and ended up being about 1/16 of an f*&#$%ng inch off and can not get the front driveline to sit flush with the flange.
Once you have those set in place and your pinions set front and rear take your measurments. My front ended up being 4" longer and the rear was spot on for using the stock length. Also my pinion angle in the front ended up being about 5* higher than original measurments at close to 20*
Take your flange to flange measurments to a driveline shop, plop down about $300 plus or minus depending on condition of ujoints etc and you got yourself some drivelines.
Front pinion angle- a little steep but just fine:
Cross member cut and welded for front driveline clearance:
Rear driveline and another angle for cross member. Also another view of front pinion angle. Looks worse than it is in this pic:
Rear lower Ruff-Stuff shock bracket pic for Drew:
The front pinion angle irks me a bit but not much to do about it now. It will wheel just fine. The rear lower shock brackets are nice quality however I am going to have to grind down a nut to get it to fit the axle tube side of the mount. Ruff-Stuff needs to make these about 1" deeper. No big deal as I figure I will just put a tack weld on the bolt head to help keep things tight.
I was able to finally seat the rear driveline this eve and take it for a spin and IT WAS AWESOME!



A little vibes out of the front wheels/ tires that I am attributing to the beadlocks not balancing well but otherwise very good. I was quickly humbled by the guys at Metal Tech today who noticed my crap welds in a few spots and thought the truck sat too high. What ever I was just happy to have it back on the road and the height is growing on me!! I also just have an old 4.11 diff in it for now as I was trying to figure out of the diff was somehow atributing to my balance issues. It appears to be just the driveline binding issue as mentioned above.
I will be ordering new TC flanges tomorrow along with a few driveline bolts from Kurt and back at it again next week to keep working out the bugs.
Keep on 4 wheeling
Clint