You maintained level of A/T for 6 years. You made no mention, as I recall. Of: D&F, flushes or adding any. So I assume just checked level, smell and color.
Personal, these days I flush all as a PM. This is especially true of 04-08, which were all factory underfilled.
You may have a bad Torque converter.
This thread, has been a bit difficult for me. First, you've a A442F, which I never see. Second, you keep stating mechanic took "gear box". Which I assume you mean A/T (Automatic Transmission). We use gear oil in gear boxes, and ATF (Automatic Transmission fluid) in A/T. We've a gear box attached to A/T. It's call a transfer case, which is what CDL, switch on dash, locks to give equal power to front and rear differentials. A/T have clutch plates.
I work on 100 series USA models. Which is what most all of the 100 series tech section postings are about. All (A350F & A750F) transmission problems I've personally seen. I resolved with a proper full 12 qt. flush and setting A/T level properly. Other than, a small percentage of 2000 transmission that failed. We don't see much in USA 100 series, not related to ATF. Of which mixing ATF's or low fluid are the two common causes of issues. Overfill would take much more use time, do cause drivability issue if at all. But can result in poor lubrications, do to foaming.
I saw in above video, A/T A442F in the 80/105 series. I wondering if you may find more help in the 80 series tech section.
Anyway, One reason I like a full flush, rather than drain and fill. Is I've no idea of what fluid or mix of fluid in the A/T. Drain and fill has it benefits. But most times is done to late (fluid is already very nasty). Also what fluid used, may not mix well with what's in the A/T . Resulting in foaming, or worst.
Knowing the history of your transmission. Driving conditions, towing, deep water, drain and fills, full flush. May shed some light, on why issues in the first place.
As I understand it. Your Mechanic took A/T to a specialist. The specialist, can tell what he did to the A/T and why. If he replaced clutch plates twice, and is test transmission or at least knows what he's doing. Than something else is going on. He likely has pictures or the clutches plates he can show you.
Let assume the issue is not something else, unrelated to A/T. Let assume the A/T shop knows their stuff and found bad clutch plates. Which, If was me and came back. I'd have the second if not also the first set of plates or pictures of.
This clutch material ground up an flowing through the system. May have damage the Torque converter as bad fluid may have. Your ATF flow may be bad, and getting very hot. Starving clutch plates of ATF lube, damaging them again.
Below is a simple search in on bad Torque converter:
Following symptoms of a bad converter will help you get timely assistance from a professional auto technician.
- GEARS SLIPPAGE. ...
- ACCELERATION LOSS. ...
- ROUGH IDLING. ...
- OVERHEATING TRANSMISSION. ...
- NO GEAR SHIFT. ...
- SHUDDERING AND JERKING. ...
- NOISE FROM TRANSMISSION. ...
- CONTAMINATED TRANSMISSION FLUID
A torque converter can be subject to failure after a certain time. Learn the possible symptoms of a bad torque converter and its causes.
www.dubizzle.com
"even the TQ" The TQ of the 100 series hold about 6L IIRC. I'd assume the 105 hold about the same. We do not want to start up with a drained TQ. I would think, provided better than halve full, it would be okay to start up, with 11 qts added as you first did. My bet is, TQ was never fully drain anyway.
Sound like level correct. But this is not a sure thing, since A/T temp unknown.
We need to know also, it's ATF flow from coolers/radiators.
How did you know to hot. To say to hot, is meaningless without telling us the temp in F or C. But lets assume to hot. Than why. It would not be from overfilling. It's either clutch plates slippage or TQ or both assuming flowing through coolers/radiators.
Must know temp.
Must know following from coolers
15qt or keep adding until over follows, The short drives. I can't see damaging or even causing to slip. The fluid may foam more than normal, reducing lubrications. But in short drive, I can't see taking out another set of clutches.
How much came out and condition, and how much went back in TQ. Is important.
TQ must have a good amount, best if filled to capacity before install.
Overfilling A/T systems is better than under filling. Under, can run pump dry, and do a lot of damage fast. Overfill would take time/miles to damage IMHO