Just a quick comment on intercoolers from the peanut gallery:
GO AIR TO AIR
Details for anybody who wants them:
My old 5.9L Cummins that I built compound turbos for produced 55psi of manifold pressure on a regular basis. I retrofitted a 7.3L powerstroke air-to-air intercooler in there and also installed a 2 channel intake temp gauge with one thermocouple right before the IC and one right after. I NEVER ONCE saw intake temp (post IC) go more than 10*F above ambient air temp. Pre-IC temps at 55psi were over 400*F (limit of gauge so I don’t know how much over).
This air-to-air IC was supporting over 500hp.
On the Greenspeed Research landspeed truck (also 5.9L Cummins), we run TWO air-to-water ICs, one between turbo 1 and turbo 2, and one between turbo 2 and the intake manifold. This system supports anywhere between 800hp-1250hp and has a 90 gallon water tank in the bed of the truck that we fill with over 300 pounds of ice, then top with water. At the end of a successful 5 mile run, those 90 gallons are warm! Most important part of this is our data system shows intake manifold temp is, at best, 30*F above water temp. The only reason that works ok is because we use ice water.
The worst part of using air-to-water:
In 2016, the water pump stopped working for an unknown reason (best we could find was a possible bad ground) and the data logging system shows intake temp went from 60*F to 600*F. The next run, a course worker asked “is this wrist pin yours?” Not a question you ever want to hear from somebody walking up to you.
All this being said, at 10psi, you won’t be generating much heat. So if you are using an air-to-water and engine coolant, my guess (never had a gas turbo motor or seen data from one so I can’t say for sure) is you will most likely spend most, if not all, of your time heating the intake air. If you have a stand alone system, you run the risk of dropping a wire or something and losing all cooling.
Just a couple cents from a diesel guy.