B1: Refreshing GCC FZJ80, 1994, GX, Tan (3 Viewers)

[Meshal]

What's up with the engine and trans?
The truck has about 130k km, so there is no need to rebuild, but I treat it pretty well with a new gasket kit without using the head gasket. Also, many of the new parts have been installed. Both the engine and transmission will be washed and painted, including all black parts. The aluminum will be treated with a hot bath to remove all deposits.

Unfortunately, I did not document many of the engine processes, but I'll include parts of what has been replaced:
GASKET KIT, ENGINE
0411166047

CORD SET
9091921546

PUMP ASSY, FUEL
2310069095

FILTER ASSY, FUEL
2330066030

CARBURETOR ASSY
2110066012

INSULATOR, CARBURETOR HEAT
2191266010

FAN
1636166020

COUPLING ASSY
1621066020

PUMP ASSY, ENGINE WATER
1610069325

INLET, WATER
1632166011

OUTLET, WATER BY-PASS
1635166010

OUTLET, WATER
1630466010

PIPE, RADIATOR
1657766011

THERMOSTAT
9091603117

GASKET, THERMOSTAT
1634666020

HOSES
1626166030
1657266021
1657366010
1657166030
1626166030
1626766020
1226266010 ventilation
1226166011 ventilation

PLUG, TIGHT
9641163500 set of 9
9641145000 set of 2
9641163000 set of 2

PULLEY, CRANKSHAFT
1347066030

ENGINE MOUNTING
1236117011 set of 2

ENGINE MOUNTING, REAR
1237161050

STRAINER SUB-ASSY, OIL
1510466011

OIL PRESSURE SENDER
8352060011


WATER TEMPERATURE SENDER
8342016040

WATER TEMPERATURE SENDER
8342020020

TEMPERATURE DETECT
8942860080

CABLE, THROTTLE CONTROL
7841060090

VACUUM PIPING
9091711027 filter, gas, set of 2
2582013020 valve assy, bimetal
9092501084 valve, vacuum transmitting, No.2
9092501021 valve, vacuum transmitting, No.1

CLUTCH KIT
3121060162 cover
3125060401 disk
3123060181 bearing
9036315017 bearing input
3147060180 cylinder, clutch release
9681250205 hose, clutch release



Parts photos

 

[Meshal]

Here is the trans after the refurbishment; it was almost new from inside, but we replaced small parts

TRANSMISSION PARTS
3112660050 boot
3112160040 cover
9031148016 seal
9031158008 seal
9031148025 seal
8422212010 switch
8421052050 switch
8421060030 switch

 

[Meshal]

So I had to be away from the truck during the body refreshments. It has many parts, and I'll list what I can. Additionally, more photos are expected to come from the USA in the future.

The first thing I did was collect a complete set of the body stripe, and it was not easy at all. Collecting OEM stripies is a curse by Toyota

Then this list of parts!
6814160010 run, front door glass, RH
6815160010 run, front door glass, LH
6814260011 run, rear door glass, RH
6815260011 run, rear door glass, LH
6786160071 weatherstrip, front door, RH
6786260071 weatherstrip, front door, LH
6787260041 weatherstrip, rear door, LH
6787160041 weatherstrip, rear door, RH
6274160040 weatherstrip, quarter window, RH
6274260040 weatherstrip, quarter window, LH
6704660010 frame sub-assy, side front window, center LH
6704560010 frame sub-assy, side front window, center LH
6275660010 run, quarter window, LH
6275560010 run, quarter window, RH
6290560020 louver, quarter ventilation, RH
6290660020 louver, quarter ventilation, LH
8529260020 cover, windshield wiper arm, set of 2
6819060011 weatherstrip assy, rear door glass, inner, set of 2
6817060030 weatherstrip assy, front door glass, inner, set of 2
6788160021 weatherstrip, barn door, No.1
6788260021 weatherstrip, barn door, No.2
6788460011 weatherstrip, back door, center
5318360050 seal, headlamp cover, rh
5318460050 seal, headlamp cover, lh
5338460010 bumper, fender to hood, set of 2
6922060010 handle assy, front door outside, lh
6924060010 handle assy, rear door outside, lh
7572060011 moulding assy, front door belt, lh
7571060011 moulding assy, front door belt, rh
7574060010 moulding assy, rear door belt, lh
7573060010 moulding assy, rear door belt, rh
7567060010 moulding, quarter belt, lh
7566060010 moulding, quarter belt, rh
6783160030 cover, front door service hole, rh/lh
6784160040 cover, rear door service hole

 

[Meshal]

The face has been replaced with new parts! This bumper is a brand-new unit, and I regret sending it to the USA, haha. Those corners are bare plastic.

Headlights are brand new, paired with new chrome and all indicator lights.

Additionally, the rear received all those beautiful, brand-new chrome bumpers along with brand-new, bare plastic bumpers. I am a fan. Rear tail lights are new as well.

This mud guard is an old part number for the J80, used from 1990 to 1993; after that, it came in all black. I picked them for this project, especially since it is discontinued and only all black is available.

For the love of sliding windows, we replaced all seals to keep them tight from water.