I just finished this project and thought I 'd post up a variation of a method for widening stock steel wheels. This is what she looked like before, I put the 80 series alloys on it, it came from the previous owner with a new set of 4 stock, welded, disc brake steelies on it. I put the alloys on it until I had a chance to tackle the widening project.
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I purchased a new stock welded steel wheel from my local Toyota dealer for the spare and got 5 new 8" x 15" wheel shells from Speedway Motors P/N 278S508, $36.99 each plus shipping. The wheel shells have a 12 5/8" I.D, disc brake guys check your backspacing prior to welding these up.
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I took a trip to my local U Pull and Pay and got a front hub off a Montero Sport (6 x 5.5") and a spare tire carrier off an Isuzu rodeo. I welded the hub to the tire carrier, mounted a bottle jack to the carrier and fitted up a dial indicator to complete my new truing stand (I sold this idea from Texican's thread)
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I cut the centers out of the stock wheels with a 4" grinder with a cutting wheel by cutting along the weld on the backside "ears" then by cutting the wheel from bead to bead, then popped the centers out (they actually fell out).
I took the Montero outer hub to my local machine shop and had them chuck the hub up in the lathe and then had the wheel centers turned to 12 5/8". I then pressed the newly turned centers into the new wheel shells (3.25" backspacing), turned them on the truing stand and adjusted them with the bottle jack on the backside and a rubber mallet on the frontside until they were true. i then tack welded the frontside of the wheel in 4 places, flipped them over and TIG welded the 4 "ears" just like they were from the factory. it took about 45 minutes per wheel, the first one was fun, the rest were really boring. I painted them with Rustolem Grey and mounted up a new set of 32" x 11.50" x 15" BFG AT KOs.
Stockton Wheel quoted me $185.00 per wheel plus the shipping of my centers to CA then shipping of $45.00 per wheel back to FL. I was able to complete this project for less than half of that in 2 weekends. Here is the run down;
5 New wheel shells = $225.00 w/shipping
New wheel (Spare) = $110.00
Machine shop fee = $100.00
Junkyard Truing Stand = $50.00
Paint = $12.00
Total = $497.00 ($99.40 per wheel)
Here are some "after" pics, I love the way it looks now and wish I would have done the project sooner.
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[URL=http://s148.photobucket.com/user/Mjkbugs/media/photo-3_zpsafd66442.jpg.html][IMG]http://i148.photobucket.com/albums/s25/Mjkbugs/photo-
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I purchased a new stock welded steel wheel from my local Toyota dealer for the spare and got 5 new 8" x 15" wheel shells from Speedway Motors P/N 278S508, $36.99 each plus shipping. The wheel shells have a 12 5/8" I.D, disc brake guys check your backspacing prior to welding these up.



I took a trip to my local U Pull and Pay and got a front hub off a Montero Sport (6 x 5.5") and a spare tire carrier off an Isuzu rodeo. I welded the hub to the tire carrier, mounted a bottle jack to the carrier and fitted up a dial indicator to complete my new truing stand (I sold this idea from Texican's thread)

I cut the centers out of the stock wheels with a 4" grinder with a cutting wheel by cutting along the weld on the backside "ears" then by cutting the wheel from bead to bead, then popped the centers out (they actually fell out).
I took the Montero outer hub to my local machine shop and had them chuck the hub up in the lathe and then had the wheel centers turned to 12 5/8". I then pressed the newly turned centers into the new wheel shells (3.25" backspacing), turned them on the truing stand and adjusted them with the bottle jack on the backside and a rubber mallet on the frontside until they were true. i then tack welded the frontside of the wheel in 4 places, flipped them over and TIG welded the 4 "ears" just like they were from the factory. it took about 45 minutes per wheel, the first one was fun, the rest were really boring. I painted them with Rustolem Grey and mounted up a new set of 32" x 11.50" x 15" BFG AT KOs.
Stockton Wheel quoted me $185.00 per wheel plus the shipping of my centers to CA then shipping of $45.00 per wheel back to FL. I was able to complete this project for less than half of that in 2 weekends. Here is the run down;
5 New wheel shells = $225.00 w/shipping
New wheel (Spare) = $110.00
Machine shop fee = $100.00
Junkyard Truing Stand = $50.00
Paint = $12.00
Total = $497.00 ($99.40 per wheel)
Here are some "after" pics, I love the way it looks now and wish I would have done the project sooner.



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