Builds 2002 HZJ76 Build (2 Viewers)

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1st prize for Guyute! 🥳👌

Indeed, I ordered an intercooler kit for the 1HZ. It has been on my wishlist since installing the turbo. From their stats and testing, they seem to have the most refined and tested kit out there. I am especially impressed with the "under load" tests pre and post intercooler. Huge difference, which I am hoping for when I am pulling my trailer in the summer heat.

Do you have some experience with the pre and post cooler temps when you added yours? Approximately how much did it drop your temps on average after the install? I was told I need to get a dryer for it locally as they cannot ship it via air to me, which one did you go with if you recall? Any reason I cannot use the existing one once I move it out of the way?

Thanks!
Congrats! Dropped about 200* for me. Drove same roads after install... with pretty close ambient temps to test. Not totally scientific but it was and is noticeably cooler. We have different year rigs so may be different for you but had to trim the grille to fit the front mounted core. Did move the AC dryer out of the way as well. Not sure why you couldn't use your dryer... maybe because when it's recharged they don't use the same refrigerant? R12 to whatever is used these days?
 
We oughta start a club buddy!

"Hi, my name is Phil, and I have wheel spacers..." (Shocked silence and stares all around). :cool: 😂 I also used red threadlocker. Have had zero issues so far.

The rig looks great! Glad some of those honey-dos are getting done, so you can get back to cruiser-do's.
 
Due to the long weekend, I actually had a half day to spend in my second home (the SHOP) organizing a little more, and got round to something on the land cruiser that I was putting off until spring time when it warmed up!

Those that have been following along will remember that I ordered a couple of sets of hinges for the back doors of the 76. The older land cruisers, you could purchase rebuild kits for the rear hinges, but unfortunately these newer models do not have that option.

In my head I was thinking I had to remove the entire door and do the hinge replacement, then remount the door. However when I actually started looking at this closer and started the work, I thought to myself, "Self, why not just replace the hinges in place one at a time?"

So that is what I did.

I managed to remove the door panel with surprising few grommet casualties (only lost 2):
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But, that is why you keep extra's around::
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If you are careful, you can peel away the vapor barrier and seal adhesive all in one so that it can be reused. Otherwise you can also cut a new piece of poly and use some weatherstrip adhesive to replace what is there.

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You can see the two casualties, they broke instead of popping out because they got some of the weatherstrip adhesive on them from the factory. They were stubborn to get out of there. Keep in mind you do not have to remove all of it, in fact, just expose the top left corner. The bottom hinge can be accessed via the 2 small round black stick on plastic covers. There are 2 on the bottom and one on the top left. The last bolt for the top hinge is accessed through where the vapor barrier is.

I chose to do the top hinge first, simply because it has better access and room to work. I supported the door, open like in the picture with a saw horse and wooden shims to get the right height. The top hinge came out without an issue. With a little patience and gentle prying, you should be able to get the plastic covers off the old hinge to put on the new:
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Once the upper hinge is replaced, you can get started on the lower. I found that in order to pull the lower hinge out, I had to unbolt the stopper so I could open the door far enough to allow the hinge to clear the body and come out:
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Once the old hinge is out, it is a fairly quick process again to get the new one back in and bolt everything up again. Then the fun begins to adjust everything so the door closes nicely. Lining everything up is fairly straightforward. I WILL suggest since there is limited adjustment in the hinges to do those first, then adjust the latches afterwards for perfect alignment.
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Once the upper hinge is replaced, you can get started on the lower. I found that in order to pull the lower hinge out, I had to unbolt the stopper so I could open the door far enough to allow the hinge to clear the body and come out:
View attachment 2985530

Once the old hinge is out, it is a fairly quick process again to get the new one back in and bolt everything up again. Then the fun begins to adjust everything so the door closes nicely. Lining everything up is fairly straightforward. I WILL suggest since there is limited adjustment in the hinges to do those first, then adjust the latches afterwards for perfect alignment.
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Where do you keep your spare tire?
 
Great info! I need to replace the hinges in my small rear door, they have gotten really stiff and the lower one broke the spot welds on the hinge mount in the door.
 
Where do you keep your spare tire?
I have a quick release on the roof rack for it normally, but currently it is on the floor in the back of the cruiser because my measurements showed that if I had put it up there then tried to leave the garage the tire would be around 1"-2" too high to make it out the door. :bang:

It has me thinking about replacement bumpers with swingouts, or much much cheaper option like making an attachment for the current tire holder to move the tire to the right about 1" so the little door is operational again. After spending nearly $1500 on the intercooler I just ordered, I am leaning on creating some kind of attachment for the existing carrier. But then where would I put my fuel?? lol
 
Nothing new done as I spent the weekend doing some reno work, but I did take a little time to take the cruiser into town and give it a bath and picked up a replacement fuel cap. Hoping the new fuel cap will seal things up properly and magically fix the fuel gauge anomalies (fuel reads down near empty for the second half of the tank)

Because everyone loves pictures:
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Of course, on the short trip home from town on the freeway I was hit multiple times by suicidal bugs, probably just because I washed it.

I wonder if bugs would bug me less if they weren't called bugs? Hmmm.... 🤔
 
Ok, so I thought I would post back here with what seems to have corrected the odd fuel gauge behavior.
A shout out goes to @JuanJ for his suggestion for a NEW FUEL CAP.

I put one in last weekend, and the gauge worked much more normally and consistently. You can definitely see on the old cap the seals are rock hard. I just went into a generec automotive parts shop and got a default Land Cruiser fuel cap and it fit well and it obviously seals up properly as when I went to fuel up yesterday and loosened the cap it sucked air (there was a good vacuum seal).
 
Ok, so I thought I would post back here with what seems to have corrected the odd fuel gauge behavior.
A shout out goes to @JuanJ for his suggestion for a NEW FUEL CAP.

I put one in last weekend, and the gauge worked much more normally and consistently. You can definitely see on the old cap the seals are rock hard. I just went into a generec automotive parts shop and got a default Land Cruiser fuel cap and it fit well and it obviously seals up properly as when I went to fuel up yesterday and loosened the cap it sucked air (there was a good vacuum seal).
@JuanJ is always helpfull
 
More exciting news in the works!

I recently had a birthday (last weekend) and my wife asked me a few weeks ago what I wanted for my birthday (favorite question to all Land Cruiser enthusiasts). I said, based on budget constraints, either a new tape measure to replace my current one that all the numbers are wearing off, OR an ARB bush bumper for the land cruiser.

Well... the exciting news is there is an ARB bumper northward bound out of California to my house. So I am going to hold off installing the PDI intercooler that arrived from Australia last week until the bumper comes in. Might as well do both at the same time. Woohoo! :cheers:
 
More exciting news in the works!

I recently had a birthday (last weekend) and my wife asked me a few weeks ago what I wanted for my birthday (favorite question to all Land Cruiser enthusiasts). I said, based on budget constraints, either a new tape measure to replace my current one that all the numbers are wearing off, OR an ARB bush bumper for the land cruiser.

Well... the exciting news is there is an ARB bumper northward bound out of California to my house. So I am going to hold off installing the PDI intercooler that arrived from Australia last week until the bumper comes in. Might as well do both at the same time. Woohoo! :cheers:
Can't wait to see that Happy Birthday young man :)
 
Still waiting on the front bumper to come in before I tackle that and the PDI intercooler install.

But I decided to install an upgrade to the hood (bonnet for you fellers on the other side of the pond) to make my life a little easier.

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No more need for the support rod! Good thing I am tall though, as the new gas shocks open the hood a little taller and I have to reach on my toes to close it now. The 6" overall lift probably has a little something to do with it as well...lol 🤷‍♂️
 
Still waiting on the front bumper to come in before I tackle that and the PDI intercooler install.

But I decided to install an upgrade to the hood (bonnet for you fellers on the other side of the pond) to make my life a little easier.

View attachment 3015274

View attachment 3015275

View attachment 3015276

No more need for the support rod! Good thing I am tall though, as the new gas shocks open the hood a little taller and I have to reach on my toes to close it now. The 6" overall lift probably has a little something to do with it as well...lol 🤷‍♂️
Yes, I've been thinking of doing this mod. Does it seem solid and work well? Where did you buy, I think i've seen this kit on ebay or amazon?
 
Yes, I've been thinking of doing this mod. Does it seem solid and work well? Where did you buy, I think i've seen this kit on ebay or amazon?
Hey Bud,

There is a member on mud here that sells these kits - @c2dfj45 and is from the states, so you may want to reach out to him as it would probably be the quickest turnaround. I decided not to at this time... as much as I like to support local vendors, I am still waiting over a month later for another product I ordered from the US. Our border is a mess and backlogged apparently.

I ended up getting mine from a vendor in NZ named Steve: Bonnet Struts - Aftermarket LandCruiser Accessories - https://70seriesstore.com/collections/bonnet-struts

Hope that helps, it IS a lot more convenient and quicker to just do things like check the oil levels, etc.
 

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