1994 Overheats with AC on (1 Viewer)

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Since the overheating episode have you re-checked the coolant level (cold engine) in the radiator? Has the overflow tank fluid level changed more than the usual 1-2 inches (cold to hot to cold)?
 
I would definitely put a timing light on it and check ignition timing via the fsm since you said that you haven’t checked it since the HG.


Side note, I had nothing but trouble with the brass CSF radiators that I purchased. My 80 would consistently overheat with the one I purchased and the one that was warrantied. I put an OEM rad back in my 94 and it’s solved the overheating issue. I’m running a 94 with 35’s and an Aisin OE replacement fan clutch from cruiser outfitters with no fancy mods. It has not overheated since (30k miles). 518k miles on that engine.
 
Prob not a bad idea to also install a scangauge to monitor your ECT.
 
Since the overheating episode have you re-checked the coolant level (cold engine) in the radiator? Has the overflow tank fluid level changed more than the usual 1-2 inches (cold to hot to cold)?
Yes, I’ve check the coolant level and it did changed from cold to hot to cold and did that 1-2 inches. At first, when I got my 80 I thought something is wrong but as the days goes by consistently checking I guess its normal for it to do that when engine hot and cold but anyways no coolant loss.
 
OK. It's normal for the coolant level in the overflow tank to change (go up when engine is warmed up) 1-2 inches then go back to the original level in the overflow tank once the engine is shut off and cools down.

What I was getting at is that with a leaking head gasket (or even cracked cylinder wall in my case) the cooling system may get over-pressurized with exhaust gases that blow past the head gasket and that can force coolant out of the water jacket in the block into the radiator then into the overflow tank and then out onto the ground.

So if the coolant level (cold engine) starts at the correct level, assuming the radiator/system is full and the level in the overflow tank was at the FULL mark to start, then goes way overfull in the overflow tank (like to the top) while driving along with overheating, that might indicate a leaking head gasket or something worse (cracked block/cylinder) .
 
So if the coolant level (cold engine) starts at the correct level, assuming the radiator/system is full and the level in the overflow tank was at the FULL mark to start, then goes way overfull in the overflow tank (like to the top) while driving along with overheating, that might indicate a leaking head gasket or something worse (cracked block/cylinder) .
Of course under these circumstances, you don't want to assume the radiator is full, which I'm sure is not what Kernal is saying here. You want to check that it is.

From a dead cold engine, open the cap. If it's full to the top, you're OK. However, if overheating it is possible that you'll lose enough coolant that once the engine is hot, the coolant won't rise high enough to maintain the siphon action that moves the overflow tank level up and down as is usual. This can lead to a false sense of security, with coolant in the overflow seemingly indicating there's plenty in the radiator - when there's not. If the radiator coolant level isn't full to the top, top it off and this will ensure that it re-establishes the siphon action.
 
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The overheating issue has been solved. I ordered this one and everything is good. I was trailing at 106-108 degree weather and didn’t overheat. I installed aux fan just incase but didn’t end up needing it.

Thanks everyone that were involve with this. 🤝🏽

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