100 Caught fire & gas tank venting concerns (1 Viewer)

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@savirc How did you get rid of the smell of gas in the cabin if you did?

I disagree. My truck had less than 80k miles on it when this happened, and I also replaced the VSV and bench tested the old one manually actuating it and the old one was still good. I also studied the diagram with the service manual in hand. This is also an issue with the 200 (look into it) Regardless... writing this off to use and wear and not have it addressed by the manufacturer as a shortcoming compared to other manufacturers having zero issues doesn't make any sense to me. I've driven many miles at many altitudes and temperatures with other vehicles and original canister. Things don't improve if you don't report, this Toyota item obviously could be improved on... gas fumes in a cab is never something to be proud of as a car maker.
 
I disagree. My truck had less than 80k miles on it when this happened, and I also replaced the VSV and bench tested the old one manually actuating it and the old one was still good. I also studied the diagram with the service manual in hand. This is also an issue with the 200 (look into it) Regardless... writing this off to use and wear and not have it addressed by the manufacturer as a shortcoming compared to other manufacturers having zero issues doesn't make any sense to me. I've driven many miles at many altitudes and temperatures with other vehicles and original canister. Things don't improve if you don't report, this Toyota item obviously could be improved on... gas fumes in a cab is never something to be proud of as a car maker.
Curious... what did you do in the end to fix it at 80k miles? Which VSV did you replace? Did you test the vacuum under the conditions stated in the FSM? What did it indicate?
 
@savirc How did you get rid of the smell of gas in the cabin if you did?

I replaced the canister the unit includes the VSVs. Problem solved never ran into the issue again full tank wheeling at 12,000 feet. The canister it self was saturated.
 
Curious... what did you do in the end to fix it at 80k miles? Which VSV did you replace? Did you test the vacuum under the conditions stated in the FSM? What did it indicate?

New unit, which came with the VSVs. The canister was done, saturated and prematurely worn if you ask me. The VSVs we're working both one and the canister and at the engine I pressure tested both of them at 100 PSI and vaccum, triggered them on and off. Both opened closed and held pressure. I actually have a spare VSV from the engine I bought that first.

Your fix may have been the engine VSV, but that was not the case for me.
 
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That Prius recall wasn't a defective canister, it was the way it was mounted. The way it was mounted stressed the plastic over time, causing cracks. The canister worked fine, the fix was to install a strengthening bracket. The canister wasn't replaced or redesigned.

Hey, I igree that it sucks that the canister only lasted 80k miles for you. It could have been defective, sometimes they get killed by over filling. Every auto brand has canisters that wear out, and they don't usually go 200k miles. But at 80k miles, it was well out of warranty. The problem is it is actually a low demand part for a high end model that doesn't sell a lot of units, so low demand causes a high price for the part. You want a canister for an old Chevy 1500? Cheap. Land Cruiser? Not cheap. I'd bet most of the people on here that are having issues with their evap system have near a quarter million miles or over.
 
That Prius recall wasn't a defective canister, it was the way it was mounted. The way it was mounted stressed the plastic over time, causing cracks. The canister worked fine, the fix was to install a strengthening bracket. The canister wasn't replaced or redesigned.

Hey, I igree that it sucks that the canister only lasted 80k miles for you. It could have been defective, sometimes they get killed by over filling. Every auto brand has canisters that wear out, and they don't usually go 200k miles. But at 80k miles, it was well out of warranty. The problem is it is actually a low demand part for a high end model that doesn't sell a lot of units, so low demand causes a high price for the part. You want a canister for an old Chevy 1500? Cheap. Land Cruiser? Not cheap. I'd bet most of the people on here that are having issues with their evap system have near a quarter million miles or over.

Sorry, I think you are missing my point. I wasn't in disagreement on your troubleshooting or successful end result. I was disagreeing with your statement of not reporting it and writing it off as wear and tear. My point in the link above is that Toyota acknowledged the danger of fire because of expelled fumes, that's exactly what happens to our trucks and inside the cabin. That needs to be reported and acknowledged by Toyota regardless of the age or warranty of the vehicle. In 2015 Chrysler recalled 1993 and up Jeep Cherokees for the placement of the gas tank and you know what it took? the death of a 23-year-old pregnant woman.

Perhaps Toyota should have put these somewhere where it's not directly inhaled into the cab? Or give the curtesy of an ECL when the VSC or canister fails? Or is the first notice to the driver that either needs to be replaced an explosion or a fire appropriate?

That's my point, this is something I think should be reported made a recall and addressed by Toyota.
 
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By the way, I owned a 1994 Jeep Cherokee & 2003 Jeep Grand Cherokee. I appreciated that acknowledgment from the manufacturer for my self and my family.
 
I have 2004 with same issue. I will be building the heat shield this weekend. Thank you to everyone who contributed to this thread and Toyota should do a recall.

And is the heat shield still working for everyone? @1meancruiser
 
Built the shield.

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To the thread starter, which gas station in Silverton has ethanol free premium gas? Thanks!
 
I am changing anything and waiting on weather to get hot tomorrow to report if this is working.

@savirc more pictures after work. My cats looks different because I have aftermarket high flow cats.
 
Wouldn't using heat shield/thermal wrap yield better results (and easier to install). Another area that maybe overlooked is the fuel return line from the fuel pressure regulator across the backside/top of the engine. The heat soak from that area contributes to heating the fuel.

1964847
 
Wouldn't using heat shield/thermal wrap yield better results (and easier to install). Another area that maybe overlooked is the fuel return line from the fuel pressure regulator across the backside/top of the engine. The heat soak from that area contributes to heating the fuel.

View attachment 1964847
[/QUOTE I might do both. And the AC lines. They are all too close to the CATS.
 
Wouldn't using heat shield/thermal wrap yield better results (and easier to install). Another area that maybe overlooked is the fuel return line from the fuel pressure regulator across the backside/top of the engine. The heat soak from that area contributes to heating the fuel.

View attachment 1964847

WHich ones are the fuel lines? (Borrowed pic from Heater t post)

fuel lines.webp
 
the line going into the fuel filter from the firewall side is the feed/pressure side. The smaller line above the bracket is the return line, it is slightly smaller that the feed line on the late 100.
another way,, the damper gets the feed line and the regulator back end has the return line. (that you can't see going around the back of the intake)

the other way,,, pump, filter, damper, crossover over the intake, regulator, crossover the backside by firewall, down to near the CAT area.

I put a shield on there yesterday. We'll see. Replacing everything under the spare tire as the more money final fix. (2006)
 

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