Folks
Here is what I know: I've built several 3D printed prototypes dialing in the front script and the posts on the backside.
I'm realizing that even if I
nail the distance between posts (which I think I have within ±1mm) there is no guarantee that the distance would remain "right" in the final metal 3D printed version. Parts shrink and warp slightly during print. Posts that are close but not quite right render the part useless... in fact I've heard that very gripe about the aftermarket solutions out there.
Weighing different options and tradeoffs, I feel like the best move is to use the aforementioned Very High Bond (VHB) tape to affix the emblem to your truck. But there's a catch here - this particular emblem has extremely limited area to affix the tape. If it had a rectangular backer, like this newer emblem, we'd be golden:
Giving it a shot. I'm modeling in a bezel similar to the newer badge. The purists may feel this an unacceptable deviation - in response I'm glad to offer up the version with posts as well. Regardless, here is what I'm proposing:
The backside has a .030" recess, that's just over 1/2" wide. So a nice unbroken strip of 1/16" thick VHB would live in that gap and stick 'er on to your fender.
Is this of interest to everyone? Hit me with feedback. Again the plan would be to offer these up on Shapeways (or similar) for metal 3D printing.
Cheers!
Calvin