What Would You Replace Under The Hood For Restoration

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Joined
Jul 30, 2007
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Location
Dallas
After years of band aids I am finally going to do it right. I have a '96 with 178K on the clock, bad engine and rusty cooling. I am having a re-manufactured engine put in along with a new cooling system. While they are in there I am going to replace the oil sending unit which had struggled in the past. The mech suggested replacing the engine wiring harness as well.

What else would you suggest that I do "while you are in there" to save me trouble and $ down the road? I want to get it in shape to be a mostly daily driver as well as a weekend adventure vehicle.

Once she is running well I am going to add suspension then restore interior and paint.

Thank you for your input.

Sean
 
Engine wiring harness should definitely be done. Anything rubber should be replaced and check rear heater hardlines as you can get at them while the engine is out. Could get a rebuilt power steering pump as well.
 
Following because I will be doing this soon...

Sean, who are you going with for your engine source?
 
Oh, if you have rear seat heating, replace all the lines. They are easier to get to with the engine removed.
 
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Ditto: everything, particularly things that are difficult to replace
or repair with the engine installed

Replace all vacuum hoses under intake
Clean, paint/coat valve cover
Replace all seals/gaskets valve cover
Test and or replace components under intake including EGR VSV
Fuel filter
Gas filter (upper intake)
Rear heater lines
Front heater lines and PHH
Heat control valve
Rebuild or replace Starter
Rebuild or replace Alternator
Crank pulley/Harmonic balancer if original still there
Oil pump cover gasket (if not done with the rebuild)
Power steering pump rebuild or new.
Power steering hoses if original
OIl pressure sender (test)
Transmission cooler hoses if original (NLA, need to use aftermarket)
Distributor O ring (or new Distributor)
Motor and transmission mounts.
Timing chain tensioner
Fan blades
Water pump
Fan Clutch
Alternator belt idler pulley
AC tensioner pulley
Front transmission seal
Throttle cable
Radiator and all hoses
Thermostat
All gaskets not replaced during rebuild

Rebuild or replace Vapor canister and associated hoses

Clean Throttle body completely
Clean or replace Fuel Injectors
Clean or replace EGR valve

Repaint anything that was original painted

Remove, derust, and paint/coat (4) radiator brackets

Replace radiator rubber cushions/isolators

Replace any rusty/corroded bolts/fasteners

Derust and repaint any areas visible with the engine out.

Inspect, rewrap main engine harness or replace.

Easier to just say, Everything
 
Following because I will be doing this soon...

Sean, who are you going with for your engine source?
kbellve,

I am going with powertrain products. I had wanted to use Jarco, but my mechanic had never used them and had good experiences with powertrain products. I will update as I move forward.
 
Ditto: everything, particularly things that are difficult to replace
or repair with the engine installed

Replace all vacuum hoses under intake
Clean, paint/coat valve cover
Replace all seals/gaskets valve cover
Test and or replace components under intake including EGR VSV
Fuel filter
Gas filter (upper intake)
Rear heater lines
Front heater lines and PHH
Heat control valve
Rebuild or replace Starter
Rebuild or replace Alternator
Crank pulley/Harmonic balancer if original still there
Oil pump cover gasket (if not done with the rebuild)
Power steering pump rebuild or new.
Power steering hoses if original
OIl pressure sender (test)
Transmission cooler hoses if original (NLA, need to use aftermarket)
Distributor O ring (or new Distributor)
Motor and transmission mounts.
Timing chain tensioner
Fan blades
Water pump
Fan Clutch
Alternator belt idler pulley
AC tensioner pulley
Front transmission seal
Throttle cable
Radiator and all hoses
Thermostat
All gaskets not replaced during rebuild

Rebuild or replace Vapor canister and associated hoses

Clean Throttle body completely
Clean or replace Fuel Injectors
Clean or replace EGR valve

Repaint anything that was original painted

Remove, derust, and paint/coat (4) radiator brackets

Replace radiator rubber cushions/isolators

Replace any rusty/corroded bolts/fasteners

Derust and repaint any areas visible with the engine out.

Inspect, rewrap main engine harness or replace.

Easier to just say, Everything
Kernal,

Thank you for the list. This will really help me to guide the restoration. I appreciate your help.
 
kbellve,

I am going with powertrain products. I had wanted to use Jarco, but my mechanic had never used them and had good experiences with powertrain products. I will update as I move forward.
Correction.

Powertrain products doesn't offer remans, for the 80 anymore. We are going to try to get one from Jarco.
 
Be aware, remanned engines are generally a only parts replaced out of spec and replaced with cheap Chinese parts rebuild.

Cheers
Thanks Ian.

Is there someone that you would recommend that is better than most?

Thanks!
 
Jarco only uses Toyota parts in their rebuilds (via direct communication). You cannot order direct. Only via dealership or your repair shop. Lead time was the only issue when Jarco was considered for my vehicle. Lead time was 6-8 weeks at least when I contacted them in August 2020.
 
What is wrong with the engine at 170K? Head gasket I would understand, but what is wrong with the short block?
Long story that is documented on this forum from back in 2007. I blew the rear seal when I was in the middle of nowhere TX, no phone. I tried to limp in and the engine blew. It was my DD so I had to get something done, but I was short of cash. I found a guy who would put in a recycled engine on the cheap and I got what I paid for. Engine has a bunch of issues and a ton of rust. I just want a new start and make up for the errors of my youth.
 
Jarco only uses Toyota parts in their rebuilds (via direct communication). You cannot order direct. Only via dealership or your repair shop. Lead time was the only issue when Jarco was considered for my vehicle. Lead time was 6-8 weeks at least when I contacted them in August 2020.
Lead time is less of a concern than getting a quality product. What did you wind up doing? How did it work out for you?

Thanks.
 
kbellve,

I am going with powertrain products. I had wanted to use Jarco, but my mechanic had never used them and had good experiences with powertrain products. I will update as I move forward.

Out of curiosity who / which shop are you having do the work?
 

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