Updated the Update Over Heat***. Engine bay heat

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Case solved. Looks like you’re doing a head gasket again. Be careful running it, if it’s leaking that bad it could hydro lock a cylinder and bend a connecting Rod.

Agreed. I just want to make sure that's there's not another problem other than a HG.
 
Agreed. I just want to make sure that's there's not another problem other than a HG.
With a coolant leak that large, you’re going to be hard pressed to find any additional, unrelated coolant leaks. Since everything else is pretty much new and/or has been checked by you, I think it’s fairly safe to say that you’ve found your only issue.
 
Coolant is getting into the crankcase. That should never happen. The pictures show the grim tale. Regardless of exactly where the coolant is leaking from, the cylinder head HAS to be removed again to begin the inspection.

Since a head gasket can never be reused, think of it on the bright side - you didn't waste too much money on the first one.

But now a very close inspection and pressure testing of the cylinder head is in order (by a machine shop that knows how to pressure test a head). The thing to be looking for on the head is a crack. And they can be hard to see by untrained eyes even with magnafluxing
 
Coolant is getting into the crankcase. That should never happen. The pictures show the grim tale. Regardless of exactly where the coolant is leaking from, the cylinder head HAS to be removed again to begin the inspection.

Since a head gasket can never be reused, think of it on the bright side - you didn't waste too much money on the first one.

But now a very close inspection and pressure testing of the cylinder head is in order (by a machine shop that knows how to pressure test a head). The thing to be looking for on the head is a crack. And they can be hard to see by untrained eyes even with magnafluxing

The head was Magnafluxed, flattened and had a valve job 4 months ago. However its been Hot since then. I guess it needs to be retested. So i should look for a shop to pressure test not Magnaflux the head?
I'm going to cut the old radiator in half tonight also, to see if it was the problem.
 
If there's even a small coolant leak anywhere, the cooling system will not get pressurized and the boiling point of the coolant will be significantly lower. Unpressurized 50/50'coolant boils at 265°
The engine cylinder head can easily exceed 265° in spots

For a while I ran my 2F without a pressure cap on the radiator- the cooling system wasn't pressurized, and after driving up a steep hill for a mile or two and shutting off the engine suddenly (without letting it cool down idling for a couple minutes) the coolant would boil in the engine. I could hear it and see bubbles burping out of the overflow tank straw.

So maybe that's all that happened (if you were driving hard on a hot day)
 
that sounds possible. Both times it over heated i caught it, and pulled over before the gauge got to the "H".
Now the search for a head gasket starts i guess.
Is there a way to test the block, before i start buying gaskets?
 
The head was Magnafluxed, flattened and had a valve job 4 months ago. However its been Hot since then. I guess it needs to be retested. So i should look for a shop to pressure test not Magnaflux the head?
I'm going to cut the old radiator in half tonight also, to see if it was the problem.
Magnaflux is one piece of the diagnostic but lots of shops aren’t set up for pressure testing as well so they’ll tell you it was fine.
I just found this video on how a pressure test is done. Very interesting!
 
AC5B393E-3DA3-4F81-A9EA-D1FA10560E26.jpeg
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Inside the radiator. Top half of radiator was mostly clear. Bottom half was clogged pretty well.
 
I’m assuming, or hoping that’s the cause to be honest. I think it had lower flow, then with an trip at 70mph in 100+ heat, that the head gasket was pushed over the edge.
 
Honestly I think what @OSS could be far more plausible.
the cooling system will not get pressurized and the boiling point of the coolant will be significantly lower. Unpressurized 50/50'coolant boils at 265°
Your old radiator was removed, once it was removed, the problem should have been removed. The gasket you used was far inferior to the oem; looking at both its plain to see the difference. If you torqued the headbolts enough prior to the new radiator install then why would it blowout after a fresh clean easy flowing radiator was added? As he said, if ANY part of the system wasn’t tight enough it could throw off the holding of the pressure w/in the system.
Granted I’ve not begun assembling (crank is at a shop having a new keyway cut) but after reading his words, I’m most definitely going to triple check ALL my coolant connections.

Personally I think your old radiator was not the culprit.
 
Honestly I think what @OSS could be far more plausible.

Your old radiator was removed, once it was removed, the problem should have been removed. The gasket you used was far inferior to the oem; looking at both its plain to see the difference. If you torqued the headbolts enough prior to the new radiator install then why would it blowout after a fresh clean easy flowing radiator was added? As he said, if ANY part of the system wasn’t tight enough it could throw off the holding of the pressure w/in the system.
Granted I’ve not begun assembling (crank is at a shop having a new keyway cut) but after reading his words, I’m most definitely going to triple check ALL my coolant connections.

Personally I think your old radiator was not the culprit.
The way I read it was the top end was rebuilt and it still had the old radiator in it. Then, when it overheated, he replaced the radiator, and by that time, the overheat had blown the crappy SOR gasket out.
 
BlackCat is correct. I just replaced the radiator last week. I hope the damage was already done the the gasket by the time I replaced it. The radiator could explain the rise in temp my truck was running over the summer.
I am going re read what OSS wrote though.
Both times my truck overheated I caught it before it got to the “H”. Both times the coolant overflow also had the top popped off and was full to the top when I opened the hood. (It did not start full to the top)
 
The 2f engine manual shows how to correctly install the HG:

1571752956625.png

notice the oval shaped hole goes to the passenger side between the 4th and 5th piston. Installing the gasket upside down would put that hole toward the front of the block and the HG would block the passages. There is also a coolant passage on the drivers' rear corner that would need to align with the matching (somewhat triangular) hole in the gasket.
 
The 2f engine manual shows how to correctly install the HG:

View attachment 2113515
notice the oval shaped hole goes to the passenger side between the 4th and 5th piston. Installing the gasket upside down would put that hole toward the front of the block and the HG would block the passages. There is also a coolant passage on the drivers' rear corner that would need to align with the matching (somewhat triangular) hole in the gasket.

I noticed when i looked last night. I'll be interested to see, if mine is on correctly.
 
If there's even a small coolant leak anywhere, the cooling system will not get pressurized and the boiling point of the coolant will be significantly lower. Unpressurized 50/50'coolant boils at 265°
The engine cylinder head can easily exceed 265° in spots

So a slight leak that while maybe not noticeable yet, could have altered the boiling point of the coolant adding another straw to the breaking point?
 
not for sure if this is correct or not. (Gasket placement) never saw a leak here though.
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That doesn't look like a Toyota thermostat to me. If it's not, replace it with the correct Toyota part
 

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