Thanks guys, I was feeling a bit like what the hell?. I am just sharing what I thought some others might enjoy doing on their rigs not trying to step on anyone and am certainly not wanting to get into the fab business..
Thanks man, I did NO welding on the rig. Thins is the nice thing about taking the complete bumper assembly off the rig. Just be sure and use a ratchet strap to hold in place while you tack it up. After I cut the upper channel and put the 1/4" plate in place, I clamped it along the front edge, put the ratchet strap on it and then test fit the bumper back on the rig making sure the bolts lined up. Then after I tacked the plate I test fit it again. This is the only time you will have to make any adjustments to the alignment of the bolt holes. As far as the additional bracing, it will be very easy to fab a plate that just backs up the existing mount. I am thinking of using some 2 or 3" angle iron. I will post more on this after I have a chance to work on it more.. One other thing, I never removed the bumper extensions from the front bumper channel, I just left them as they were. Once the plate is welded in place it will be integral to the assembly. I tool a lot of pictures so if you need a shot of something specific please let me know..
All the best, Phat