Thanks for the tip. Do you remove the assembly to lubricate it? Where do you apply the lubricant? I can't tell if it's hanging on the pivot portion or on the part that slides.
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Anyone ever work this to conclusion? The pedal/apps stickiness issue has cropped up on our 04. Before I pulled it out to play with trying to grease I figured I'd check here first.
Thinking further after reading @krispykritter's take on the same fix - I wonder if you could drill a hole in the side of the plastic disc and pump some grease directly into the cylinder. Kind of like greasing the drive shaft, so that grease gets forced in and around the components.
Might save taking it apart - which was a total PITA as mentioned. Saved my sanity though.
Ouch! Snapped bolt =(
Since it's not really seized in there, it should come out okay but it's going to be damn hard to get to it with a drill. Good luck!
You're correct though, the part that needs the extra application of lube is to the inside of that cylinder - remove that through-bolt just removes that whole contraption from the equation. I don't like how light the pedal is without that spring, but to each their own.
Glad to happy/sad meter is very slightly tilted to the happy side!
Not a bad idea. It would be nice if the innards could be modified to have about 50% less low end pressure without removing the screw altogether. The 02+ LX and Toyota part numbers are the same (78010-60090). Has anyone heard of the same part number being made different between the two (referring to the comment suggesting LX might be softer).Happy to sell my old one to someone for, say, $100 and they can do whatever project they want to try and improve it's condition.
A new one is over $450. I have a receipt to remind me.
All the best,
R.
How did you get this thing apart?So, I kinda temporarily fixed this issue but probably not the right way. Unfortunately, I did it a couple weeks after buying the LX last year and didn't take any pictures. Going off of memory, so don't expect this to be exact.
When I first got my LX, I noticed the throttle pedal was kinda notchy; it wouldn't move smoothly through its range, but rather, seemed to skip as I increased pressure. It made it so that it was kinda jerky to drive at times, especially off road.
At first, I thought it was the large spring on the outside of the unit that appears to exert return pressure on the pedal, or the pedal position sensor at the top. Greasing all that didn't do a thing, and I hadn't yet stumbled upon the post in this thread talking about never greasing it unless you want to replace it.
Regardless, since that didn't help, I pulled the whole pedal assembly out. It's constructed with a bracket that holds the pedal, and the pedal has a rod that passes through the bracket. Inside the bracket, wrapped around the pedal pivot rod, is a thing. I really don't know what to call it, but it's a thing that is shaped like a cylinder, and is responsible for the majority of the pressure you feel when you press on the gas pedal. Inside this little thing are two complimentary pieces of plastic - one is fixed in place, and the other rotates with the gas pedal rod. Behind one of these pieces is a spring that you push against when you press the pedal.
What fixed my problem for at least the last year is to disassemble the cylinder and grease the sliding surfaces between the two plastic pieces that fit together. Years of wear had made those surfaces no longer slide against each other smoothly. Here's where I probably screwed up - I doubt plastic is a big fan of moly grease, which is what I used to grease the surface. I'm imagine something like graphite would probably be a better alternative, but maybe someone can chime in on what sort of lubricant should be used between sliding plastic surfaces.
One big note is that it is quite difficult to get the cylinder to come apart. The end cap is made of plastic with multiple sets of groove cast into it, and pressed together. The only way to disassemble the thing is to use some small screwdrivers or dental picks to pry the end cap off, and you will scratch it up good. It was clearly never meant to come apart, but I didn't destroy it in the process, fortunately.
Do at your own risk - worst case you can replace the pedal, but that ain't cheap. If it works, you just saved 400$; if it doesn't, not really much worse off.
Edit: A very quick google search says moly grease is okay to use with plastic, but there's probably something better out there. Teflon paste seems like a good option.
How did you get this thing apart?
I tried completely drenching it in liquid graphite. It had zero effect on the plastic-on-plastic sticking feel. Unfortunately I bought a new pedal and it has the same exact feel. I want to figure out a way to have that cylinder spring engaged but without about 75% of the associated friction.