I will start by saying I have searched the 80 Tech Forum and read through five complete threads and partially through several other threads. All dealing primarily with a intermittent "No Start" issue which I do not have. Most deal with the Neutral Safety Switch (NSS) and or it's connector (p/n 90980-11332 - I really did read the other threads and ordered the connector & took it apart, cleaned it and checked for the routinely reported corrosion there and had none) and the repair or replacement of those parts. There are a lot of good posts and "work arounds" for delayed starting or no starts including many from @BILT4ME , @alia176 , @NLXTACY , @jonheld and countless others. Most include "Non Start" issues and installation of relays, Ford Solenoids, indications of bad ignition switches, etc. and none mention the issue I have at this point.
one such post: 94 delayed cranking. Starter, ignition switch, or other? - https://forum.ih8mud.com/threads/94-delayed-cranking-starter-ignition-switch-or-other.987114/
I bring this up because we all know someone else that owns an 80 has probably experience any issue that surfaces.
My issue is that my instrument cluster gear indicator lights work (I have replaced the D) but it requires me to move the shifter for them to light up. There is approximately 3/16" of travel or slop in the shifter in which if I apply slight pressure to it the instrument cluster lights or reverse lights if in reverse will illuminate. If I hit a bump the shifter moves backward into the actual gate on the shifter and the lights are not illuminated. Here is where my "starting issue" comes in. "Beaulah" or my 80 will not start in Neutral or at least when the "N" is illuminated. If I hold the key in the start position and apply slight pressure forward on the shifter "Beaulah" the starter engages. My reverse lights are similar; if the shifter is in the Reverse slot in the shift gate the reverse lights are not illuminated nor is the shift indicator "R". I have to press the shift detent inward and slightly move the shifter forward for them to illuminate.
I have replaced all of the dash cluster shift indicator bulbs with Toyota parts, removed and cleaned the NSS connector, disassembled the center console and inspected the shifter for an adjustment (the four bolts that hold the plastic shifter assembly's cover down are somewhat slotted and allow slight movement of the cover). I have looked at the shift linkage bushings to the transmission and while they are worn I am skeptical they are the issue.
Has anyone experienced this and is there an adjustment for the shift gate/shift indicator circuit? Is it possible worn shift linkage bushings would cause this?
one such post: 94 delayed cranking. Starter, ignition switch, or other? - https://forum.ih8mud.com/threads/94-delayed-cranking-starter-ignition-switch-or-other.987114/
I bring this up because we all know someone else that owns an 80 has probably experience any issue that surfaces.
My issue is that my instrument cluster gear indicator lights work (I have replaced the D) but it requires me to move the shifter for them to light up. There is approximately 3/16" of travel or slop in the shifter in which if I apply slight pressure to it the instrument cluster lights or reverse lights if in reverse will illuminate. If I hit a bump the shifter moves backward into the actual gate on the shifter and the lights are not illuminated. Here is where my "starting issue" comes in. "Beaulah" or my 80 will not start in Neutral or at least when the "N" is illuminated. If I hold the key in the start position and apply slight pressure forward on the shifter "Beaulah" the starter engages. My reverse lights are similar; if the shifter is in the Reverse slot in the shift gate the reverse lights are not illuminated nor is the shift indicator "R". I have to press the shift detent inward and slightly move the shifter forward for them to illuminate.
I have replaced all of the dash cluster shift indicator bulbs with Toyota parts, removed and cleaned the NSS connector, disassembled the center console and inspected the shifter for an adjustment (the four bolts that hold the plastic shifter assembly's cover down are somewhat slotted and allow slight movement of the cover). I have looked at the shift linkage bushings to the transmission and while they are worn I am skeptical they are the issue.
Has anyone experienced this and is there an adjustment for the shift gate/shift indicator circuit? Is it possible worn shift linkage bushings would cause this?
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