don't know how I missed this one....
About relay rod angles and bending them...
The issue with a steep angle is that all rod ends have a rotation limit. In the case of a 40, 80 or 60 series it's around 25~30 degrees.
At the bottom of the relay rod, the rod end post inserts parallel to the ground so as the angle steepens the drag link just rotates around
the pin never getting stressed. At the pitman, the post is inserted perpendicular to the ground. When the drag link droops it
can only flex until travel in the joint hits the limit. At that point, more travel requires the relay rod or pitman arm to flex, or the rod end to break.
I've seen cruisers with too long of a front shock and tall lifts that when placed on a lift and let fully droop, the rod end at the pitman
was supporting the whole weight of the axle at the bottom of the travel.
If you find the need to accommodate a serious drag link angle the ES2027 GM one ton ends will bend about 45 degrees . The post
is a bit larger so the the pitman will need reaming. the threads are 7/8 vs 21mm for the Cruiser so the tubing can be of the same
outer dimension.
Bending a relay to clear parts will only do that...clear a part. It won't address steering issues that come with steep angles.
Bump steer happens when the front end compresses and the the relay rod, traveling in an arc, changes the distance between point "a"
and "b" , "a" being the pitman and "b" the knuckle. The steeper the angle, the more the bump steer. Very soft suspension, like in a SOA
will dive more than stiff suspension. Shocks can help but a better relay angle is the safest answer. Bending the relay doesn't change
this. Whether the rod is straight, "S" shaped, a complete circle or a "W" the relationship between point "a" and "b" is all that matters.
With a steep angle, you slam on the brakes, the front dives and one of two things must happen..the steering wheel either moves left
or the wheels turn right ( opposite in Australia )