What a pain in the ass. I went out and adjusted it all today and had fun with the whole relative angle thing - if I extend the lower links to twist the nose downward, it increases the angle at the diff, but also increases the angle at the transmission (of course, right? Pulling the nose of the diff down increases the angle of the prop shaft, and that changes the angle at the tcase!). I rotated the diff down slightly (made the lower links longer by 180 degrees), and ended up adjusting my rear ride height sensor to drop the rear about half an inch, and that left me with around .6 to .7 degree difference between the two angles (IE angle at Tcase is about 5.3 degrees and at rear diff it's about 4.6 degrees sitting still). I think the highway vibration is less now, but I need to drive farther than a couple miles to be sure, but it's definitely not gone.
The Tremec app I use doesn't like angles anywhere greater than 3 degrees for some reason.
As @abuck99 said, I probably should've gone for the upper arms vs the lower arms, but don't want to spend even more money right now. Hopefully I can get it good enough to hold me over for six months or so with this most recent change. Or work out that it's not the pinion angle that's the problem.
The Tremec app I use doesn't like angles anywhere greater than 3 degrees for some reason.
As @abuck99 said, I probably should've gone for the upper arms vs the lower arms, but don't want to spend even more money right now. Hopefully I can get it good enough to hold me over for six months or so with this most recent change. Or work out that it's not the pinion angle that's the problem.