Welcome to mud, rookie. Many people here, including pinhead and me, have found that if they set the points with the gap spec ON FJ40's, the dwell is way off (but it runs well). And if they set it using the dwell spec, the point gap is dangerously tight. This is not a general vehicle question, but FJ40 specific.
Pinhead did this for a living. I've worked on point ignition vehicles for 45 years and neither of us have ever encountered this kind of discrepancy. It should be a simple matter of geometry, or as you say, "a basic timing issue".
Where else would you look to explain this consistent discrepancy? Would you run your points at .007-.005" gap if that's what setting them to the dwell spec said?
Pinhead did this for a living. I've worked on point ignition vehicles for 45 years and neither of us have ever encountered this kind of discrepancy. It should be a simple matter of geometry, or as you say, "a basic timing issue".
Where else would you look to explain this consistent discrepancy? Would you run your points at .007-.005" gap if that's what setting them to the dwell spec said?

hahahaha Thank you again... !!!