I carry a small, flat, pattern file with me. I have used that exactly as you describe to file the points. Are you thinking that metal from the file could be an issue? Thanks for the tip on cleaning them, hadn't thought of that, and hadn't done it either, for many, many years. Thanks.
I forget what the spec is for point gap, something like .016-.020, but .012 on the F engine would get me in the 38*-40* tolerance specification. But on the 2F it takes .008 to get the 41*. So going by what other people have said, perhaps I should revert to just the gap setting and live with whatever dwell I get. I am running a Taylor-Vertex 45K epoxy filled coil with a Mallory ballast. I couldn't get Denso 14 plugs and the motor does not like the 20's so I have been running NGK BPR5S plugs at .032 gap. I run timing a little advanced to where the 7* dot is just visible at the lower side of the "window" on the bell housing. Probably around 9*-10*, but don't know as my timing light is the simple variety.