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I'd run the stock shafts as somebody else mentioned above. When one of my nitro shafts broke it took out my arb and a 4.88 gear set. I should have learned but I installed another 4.88 and a Detroit full carrier locker and the other shaft did the same thing. I sent both shafts back to them, got a confirmation and that was it. No replacements no other responses since. Horrible product , worse customer service.Good to know someone else has done this kind of swap before I could really find any write ups of running a center T case and the rear 80 series axle. That sucks about the nitro axles a couple people have said that now. Well I have them so gess Ill run them until they break. I tried high angle drive line no answer ill try them again soon. Just to see their opinion. Definitely feeling better about running it though.
Man what a horror story. So I just talked to high angle drive line, Jesse said he wouldnt run the truck with a factory 80 series axle on the street. The vibration will be too much. That was his opinion on it.I'd run the stock shafts as somebody else mentioned above. When one of my nitro shafts broke it took out my arb and a 4.88 gear set. I should have learned but I installed another 4.88 and a Detroit full carrier locker and the other shaft did the same thing. I sent both shafts back to them, got a confirmation and that was it. No replacements no other responses since. Horrible product , worse customer service.
I've been running a welded rear and stock shafts since - no problems.
I concur with the CV shaft. Any idea on the correct drop? I just pulled 12" out of the air.37's 5.29's and 60mph is right around 2900 shaft RPM.
40" length with 12" drop is a 16.7° angle. Assume a proper perfect equal and opposite Trans and diff at 3° and you get 13.7° operating in the vertical. 5.7 horiztonal. Which makes a 14.8° U joint operating angle at the T case and at the diff.
ROUGHLY speaking with a CV shaft and the diff pointed proper, your actual shaft angle would decrease to about 8.5°, the CV head would then run at 5.5°, the vertical at the diff would run at 0°, and the horizontal at the diff would be 5.7°.
I'd run a CV. 5.7° wont rattle your fillings out at 60mph and probably last as long or longer than a joint running at 14.8°. A single joint at 6 degress is going to be smoother than a "cancelled" 15 degree joint at 3k rpm.
Is it perfect? No. Will it run satisfactorily at 60mph? Yes.
If you want it perfect smooth as glass upto 90mph, then you run a closer to center diff and still a CV.
I concur with the CV shaft. Any idea on the correct drop? I just pulled 12" out of the air.
Am curious how you got your numbers?
I mathed them out and also doodled them in Solidworks, got different ones. Looks like you did 40" horizontal, not down the shaft? Just trying to understand why my numbers don't match
I went through hours of reading on this subject because I'm building a 4runner on an 80 chassis. I settled on using a 98+ Isuzu Rodeo Dana 44. They're not a regular 44 and actually use a Dana 60 size pinion with a thick cut gear set. I'd argue it will be at least as strong as a stock 80 rear albeit without a full float design. They are 63" WMS, have 4.10 gearing, disc brakes, 6 lug and can be found really cheap in a pull-a-part junkyard. I picked mine up at the local place for $130. Installing gears/lockers in it is going to be a little unconventional, but I think it's going to work. I'm following this guy's method:
Will it work? Who knows, but it seems like it's going to be a really good option for the price. If it does work, I'll post up a build once I'm all done.
Basically the inconsistency around whether it would cause vibration issues. I didn’t find anything definitive though. Also, if I find an 80 rear axle, I may still go that way but only if I find one in a junkyard between now and then.So what did you find that made you not want to run the 80 series rear axle?